RM36D0EC _59 Vehicle Exterior _083093 DOOR / HATCH _0403687 FRONT DOOR A

DOOR / HATCH  FRONT DOOR  DISASSEMBLY  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front door disassembly/reassembly are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
·

Outer rear view mirror assembly LH (Including removal and installation)

·

Outer rear view mirror assembly RH (Including removal and installation)


Panoramic view monitor system Side television camera view adjustment (Click here)
·

Side television camera assembly LH or outer rear view mirror assembly LH

·

Side television camera assembly RH or outer rear view mirror assembly RH


Panoramic view monitor system Television camera view adjustment (Adjustment of all cameras)
HINT:

Replacement or removal and installation of 2 or more parts


(Click here)
·

Power window regulator motor assembly LH

·

Power window regulator motor assembly RH

·

Front door window regulator sub-assembly LH

·

Front door window regulator sub-assembly RH

·

Front door glass sub-assembly LH

·

Front door glass sub-assembly RH

·

Front door glass run LH

·

Front door glass run RH


·

Auto up and down function

·

Jam protection function

·

Catch protection function

·

Remote control function

·

Wireless transmitter-linked function

·

Key-linked function

·

Key-off operation function

·

Window open warning function


Initialize power window control system (Click here)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Lane tracing assist system Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more. (Click here)
Pre-collision system


·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power back door function Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Power door lock control system If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch. (Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized -



Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure Effect/Inoperative Function when Necessary Procedures are not Performed Necessary Procedures Link
·

Outer rear view mirror assembly LH (Including removal and installation)

·

Outer rear view mirror assembly RH (Including removal and installation)


Panoramic view monitor system Side television camera view adjustment (Click here)
·

Side television camera assembly LH or outer rear view mirror assembly LH

·

Side television camera assembly RH or outer rear view mirror assembly RH


Panoramic view monitor system Television camera view adjustment (Adjustment of all cameras)
HINT:

Replacement or removal and installation of 2 or more parts


(Click here)
·

Power window regulator motor assembly LH

·

Power window regulator motor assembly RH

·

Front door window regulator sub-assembly LH

·

Front door window regulator sub-assembly RH

·

Front door glass sub-assembly LH

·

Front door glass sub-assembly RH

·

Front door glass run LH

·

Front door glass run RH


·

Auto up and down function

·

Jam protection function

·

Catch protection function

·

Remote control function

·

Wireless transmitter-linked function

·

Key-linked function

·

Key-off operation function

·

Window open warning function


Initialize power window control system (Click here)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Stop and start system Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes). (Click here)
Lane tracing assist system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Pre-collision system


·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link

*: w/ Power back door system

Power back door function* Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Power door lock control system If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch. (Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized -

·

Use the same procedure for the RH and LH sides.

·

The procedure below is for the LH side.

·

Before performing disassembly work on the front door, make sure that the front door glass is fully open and be sure to disconnect the cable from the auxiliary negative (-) battery terminal.



PROCEDURE

Hide 1. PRECAUTION

CAUTION:
B475753

Be sure to read Precaution thoroughly before servicing.



NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the auxiliary negative (-) battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


Hide 2.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

CAUTION:
B394718

·

Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.








Hide 69278B 3.REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH

a.
B521991

Detach the claw and remove the front door inside handle bezel LH.


Hide 74640C 4.REMOVE DOOR ASSIST GRIP ASSEMBLY LH

a.
B521992C01
0,0 0,0 false
V100155

Protective Tape


Apply protective tape to the front door trim board sub-assembly LH as shown in the illustration.


b.
B521993C01
1.917,0.927 2.073,1.125 0.156,0.198 10 true 1 1.688,0.99 1.844,1.188 0.156,0.198 10 true 2 1.813,1.729 1.969,1.927 0.156,0.198 10 true 2 1.438,1.792 1.594,1.99 0.156,0.198 10 true 3 2.219,0.521 2.333,0.708 0.115,0.188 10 true 3 1.063,1.146 1.219,1.344 0.156,0.198 10 true 4 1.104,1.896 1.26,2.094 0.156,0.198 10 true 4 0.698,1.979 0.854,2.177 0.156,0.198 10 true 5 0.688,1.219 0.844,1.417 0.156,0.198 10 true 5 2.094,0.771 2.229,0.948 0.135,0.177 10 true 2 2.75,1.021 2.885,1.198 0.135,0.177 10 true 2 1.396,1.073 1.552,1.271 0.156,0.198 10 true 3 2.844,0.698 2.958,0.885 0.115,0.188 10 true 3 2.823,0.24 2.938,0.427 0.115,0.188 10 true 4
V113147

Remove in this Direction


Using a moulding remover A, detach the clip.


c.

Detach the claw in the order shown in the illustration.


d.
B521994C01
0,0 0,0 false
V113147

Remove in this Direction


Detach the guide in the direction indicated by the arrow shown in the illustration and remove the door assist grip assembly LH.


Hide 5.REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

a.
B521995C01
0,0 0,0 false
V100155

Protective Tape


Apply protective tape around the multiplex network master switch assembly with front door armrest base panel.


b.
B521996C01
0,0 0,0 false
V113147

Remove in this Direction


Using a moulding remover A, detach the guide and claw as shown in the illustration.


c.
B521997C01
0,0 0,0 false
V113147

Remove in this Direction


Detach the guide in the direction indicated by the arrow shown in the illustration and remove the multiplex network master switch assembly with front door armrest base panel.


d.

Disconnect the 2 connectors.


Hide 84040 6.REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)

Hide 8.REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

a.
B521998C01
0,0 0,0 false
V100155

Protective Tape


Apply protective tape around the power window regulator switch assembly with front door armrest base panel.


b.
B521999C01
0,0 0,0 false
V113147

Remove in this Direction


Using a moulding remover A, detach the guide and claw as shown in the illustration.


c.
B522000C01
0,0 0,0 false
V113147

Remove in this Direction


Detach the guide in the direction indicated by the arrow shown in the illustration and remove the power window regulator switch assembly with front door armrest base panel.


d.

Disconnect the connector.


Hide 84810 9.REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

Hide 67602 10.REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

a.
B522001C01
0,0 0,0 false
V100155

Protective Tape


Apply protective tape to the front door panel as shown in the illustration.


b.
B522002

Remove the 3 screws.


c.
B522003C01
2.698,3.115 2.833,3.292 0.135,0.177 10 true 1 2.156,3.188 2.292,3.365 0.135,0.177 10 true 2 1.635,3.25 1.771,3.427 0.135,0.177 10 true 3 1.323,3.01 1.458,3.156 0.135,0.146 10 true 4 1.167,2.51 1.302,2.656 0.135,0.146 10 true 5 3.031,2.667 3.167,2.844 0.135,0.177 10 true 2 3.094,2.219 3.229,2.396 0.135,0.177 10 true 3
V113146

Place Hand Here
V113147

Remove in this Direction


Place your hand at the position shown in the illustration, and while pulling the front door trim board sub-assembly LH toward you, detach the clip and disconnect the front door trim board sub-assembly LH from the front door panel.

HINT:
·

Detach the clip in the order shown in the illustration.

·

Securely detach the clips one by one.




d.
B522004C01
0.708,1.406 0.823,1.594 0.115,0.188 10 true 1 1.156,1.396 1.271,1.583 0.115,0.188 10 true 2 1.521,1.396 1.635,1.583 0.115,0.188 10 true 3 1.885,1.375 2,1.563 0.115,0.188 10 true 4 2.208,1.344 2.323,1.531 0.115,0.188 10 true 5 2.51,1.302 2.625,1.49 0.115,0.188 10 true 6 2.625,1.76 2.74,1.948 0.115,0.188 10 true 7 0.385,1.698 0.5,1.885 0.115,0.188 10 true 8 2.875,1.333 3,1.51 0.125,0.177 10 true 9
V113147

Remove in this Direction


Pull the front door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration to detach the claw and clip to remove the front door trim board sub-assembly LH.

HINT:

Detach the claw and clip in the order shown in the illustration.



e.
B522005C01
2.146,0.823 2.729,0.823 true 2.313,1.385 2.552,1.792 true 2.802,0.729 3,0.917 0.198,0.188 10 true *1 2.51,1.833 2.719,2.01 0.208,0.177 10 true *2
*1 Front Door Inside Locking Cable Assembly
*2 Front Door Lock Remote Control Cable Assembly
V113147

Remove in this Direction


Detach the clamp and disconnect the front door lock remote control cable assembly and front door inside locking cable assembly as shown in the illustration.


Hide 69206B 11.REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH

a.
B522007

Detach the clamp and claw.


b.
B522008C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door inside handle sub-assembly LH in the direction indicated by the arrow as shown in the illustration.


Hide 68172A 12.REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH

a.
B522009C01
0,0 0,0 false
V113147

Remove in this Direction
V100155

Protective Tape


Using a clip remover with its tip wrapped with protective tape, detach the clip.


b.

Detach the guide and roll up the front door weatherstrip LH enough that the front door inner glass weatherstrip LH can be removed.


c.
B522010C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door inner glass weatherstrip LH with front door rear belt seal LH as shown in the illustration.


Hide 68195B 13.REMOVE FRONT DOOR REAR BELT SEAL LH

a.
B522011C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door rear belt seal LH from the front door inner glass weatherstrip LH as shown in the illustration.


Hide 68193C 14.REMOVE FRONT DOOR FRONT BELT SEAL LH

a.
B522012C01
0,0 0,0 false
V113147

Remove in this Direction
V100155

Protective Tape


Using a clip remover with its tip wrapped with protective tape, detach the clip.


b.

Detach the guide and roll up the front door weatherstrip LH enough that the front door front belt seal LH can be removed.


c.
B522013C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door front belt seal LH as shown in the illustration.


Hide 67832 18.REMOVE FRONT DOOR SERVICE HOLE COVER LH

a.
B522014

Disconnect the connector.


b.

Detach the clamp.


c.
B522015C01
0.99,2.344 0.99,2.167 0.99,2.167 0.771,2.167 false 0.896,2.719 0.896,2.927 0.896,2.927 0.792,2.927 false 0.594,2.083 0.906,2.281 0.313,0.198 10 false *a 0.625,2.844 0.938,3.042 0.313,0.198 10 false *b
*a Location Mark
*b Bead Mark
V113147

Turn in this Direction
V100135

Service Hole Cover Clip


Check that the service hole cover clip knob and bead mark are aligned.


d.

Turn the service hole cover clip 45° clockwise to the location mark and then remove the service hole cover clip.

HINT:

Use the same procedure for the other service hole cover clips.



e.
B522016C01
0,0 0,0 false
V100155

Protective Tape


Using a clip remover with its tip wrapped with protective tape, detach the clip.


f.
B522017C01
0,0 0,0 false
V113147

Remove in this Direction


Pull out the front door lock remote control cable assembly LH and front door inside locking cable assembly LH from the front door service hole cover LH.


Hide 68102 20.REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH

a.
B522018

Remove the hole plug.


b.

for Driver Side:

i.

Connect the multiplex network master switch assembly connector.



c.

for Front Passenger Side:

i.

Connect the power window regulator switch assembly connector.




e.

Turn the ignition switch to ON.


f.

Move the front door glass sub-assembly LH until the installation bolts can be seen.


g.

Turn the ignition switch off.


h.

Disconnect the cable from the negative (-) auxiliary battery terminal.

CAUTION:
B394718

·

Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.









i.

for Driver Side:

i.

Disconnect the multiplex network master switch assembly connector.



j.

for Front Passenger Side:

i.

Disconnect the power window regulator switch assembly connector.



k.
B522019C01
0,0 0,0 false
V100155

Protective Tape


Apply protective tape around the front door panel as shown in the illustration.


l.
B522020

Remove the 2 bolts.

NOTICE:

After the bolts are removed, do not allow the front door glass sub-assembly LH to fall.



m.
B522021C01
0,0 0,0 false
V113147

Remove in this Direction (1)
V113148

Remove in this Direction (2)


Remove the front door glass sub-assembly LH in the direction indicated by the arrows, in the order shown in the illustration.

NOTICE:

Be careful not to damage the front door glass sub-assembly LH.



Hide 67664C 21.REMOVE DOOR FRAME GARNISH LH

a.
B522022C01
0,0 0,0 false
V113147

Remove in this Direction (1)
V113148

Remove in this Direction (2)


Detach the guide and remove the door frame garnish LH in the direction indicated by the arrows, in the order shown in the illustration.


Hide 68151E 22.REMOVE FRONT DOOR GLASS RUN LH

a.
B522023C01
0,0 0,0 false
V113147

Remove in this Direction (1)
V113148

Remove in this Direction (2)


Remove the front door glass run LH as shown in the illustration.


Hide 69802 23.REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

a.
B522024C02
0,0 0,0 false
V100135

Nut
V100136

Connector


Disconnect the connector.


b.

Remove the 7 nuts and the front door window regulator sub-assembly LH.

NOTICE:

Do not damage the front door panel with the front door window regulator sub-assembly LH.


HINT:
B522025C01
0,0 0,0 false
V113147

Remove in this Direction


When removing the front door window regulator assembly LH, pull it out from the service hole as shown in the illustration.



Hide 67404F 25.REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH

a.
B522026

Remove the bolt.


b.

Detach the guide and remove the front door rear lower frame sub-assembly LH.


Hide 67402F 26.REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH

a.
B522027C01
0,0 0,0 false
V113147

Lift up in this Direction


Lift up the front door weatherstrip LH as shown in the illustration.


b.

Remove the screw.


c.
B522028C01
0,0 0,0 false
V113147

Remove in this Direction (1)
V113148

Remove in this Direction (2)


Remove the 3 bolts.


d.

Remove the front door front lower frame sub-assembly LH in the direction indicated by the arrows, in the order shown in the illustration.


Hide 68126 27.REMOVE FRONT DOOR FIX WINDOW GLASS LH

a.
B522029C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door fix window glass LH as shown in the illustration.


Hide 69220 29.REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH

a.
B522030C01
0,0 0,0 false
V113147

Remove in this Direction
V100155

Protective Tape


w/ Entry and Start System:

i.

Using a screwdriver with its tip wrapped with protective tape, detach the claw and open the connector cover as shown in the illustration.


ii.
B522031C01
0,0 0,0 false
V100155

Protective Tape


Using a screwdriver with its tip wrapped with protective tape, detach the claw to disconnect the connector and connector cover as shown in the illustration.



b.
B522032C01
1.177,0.625 1.531,0.771 true 0.938,0.479 1.156,0.688 0.219,0.208 10 true *1
*1 Holder
V113147

Remove in this Direction


Detach the holder as shown in the illustration.


c.
B522033C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.


Hide 30.REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY LH (for Driver Side)

a.
B522034

Remove the hole plug.


b.
B522035

Using a T30 "TORX" socket wrench, loosen the "TORX" screw.


c.
B522036C01
0,0 0,0 false
V113147

Remove in this Direction


Remove the front door lock cylinder assembly LH as shown in the illustration.


Hide 69217D 31.REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

a.
B522037

Remove the hole plug.


b.
B522038

Using a T30 "TORX" socket wrench, loosen the "TORX" screw.


c.
B522039C01
0,0 0,0 false
V113147

Remove in this Direction


Detach the claw and remove the front door outside handle cover as shown in the illustration.


Hide 69241H 32.REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

a.
B522040

Detach the claw and guide to remove the front door front outside handle pad.


Hide 69242F 33.REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

a.
B522041

Detach the guide and remove the front door rear outside handle pad.


Hide 69312 34.REMOVE FRONT DOOR LOCK OPEN ROD LH

a.
B522042C01
3.104,1.156 2.583,0.542 true 3.125,1.156 3.344,1.344 0.219,0.188 10 true *1
*1 Snap
V113147

Remove in this Direction (1)
V113148

Remove in this Direction (2)
V113149

Remove in this Direction (3)


Detach the snap as shown in the illustration.


b.

Remove the front door lock open rod LH in the direction indicated by the arrow shown in the illustration.


Hide 69202A 35.REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

a.
B522043C01
0.167,0.083 0.469,0.323 0.302,0.24 10 true *a 0.167,2.448 0.469,2.688 0.302,0.24 10 true *b
*a Inside
*b Outside


Using a T30 "TORX" socket wrench, loosen the "TORX" screw.


b.

Detach the guide and remove the front door outside handle frame sub-assembly LH.


c.
B522044

w/ Entry and Start System:

i.

Detach the wire harness clamp.



Hide 69318C 37.REMOVE DOOR LOCK WIRING HARNESS SEAL

Hide 69720D 39.REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

Hide 68610 41.REMOVE FRONT DOOR CHECK ASSEMBLY

a.
B522051C01
0,0 0,0 false
V100135

Bolt (A)
V100136

Bolt (B)


Remove the 2 bolts (A), bolt (B) and front door check assembly.


Hide 67862 42.REMOVE FRONT DOOR WEATHERSTRIP LH

a.
B522052C01
0,0 0,0 false
V100155

Protective Tape


Using a clip remover with its tip wrapped with protective tape, detach the clip.


b.
B522053C01
0,0 0,0 false
V100155

Protective Tape


Using a screwdriver with its tip wrapped with protective tape, detach the clip and remove the front door weatherstrip LH.


Hide 75792 45.REMOVE DOOR WINDOW FRAME MOULDING CLIP

HINT:

Perform the following procedure only when replacement of a door window frame moulding clip in necessary.


a.
B524160

Detach the claw and remove the door window frame moulding clip.


Hide 67864B 47.REMOVE FRONT DOOR NO. 2 WEATHERSTRIP LH

a.
B598198C01
0.031,0.042 0.271,0.25 0.24,0.208 12 true *A 0.094,2.417 0.333,2.625 0.24,0.208 12 true *B
*A for Type A
*B for Type B


Using a screwdriver with its tip wrapped with protective tape, detach the clip and remove the front door No. 2 weatherstrip LH.


Hide 49.REMOVE SCREW GROMMET

a.
B522055

Detach the claw and remove the screw grommet.

HINT:

Use the same procedure described for the other side.



Hide 50.REMOVE HOLE PLUG

a.
B522057

Remove the hole plug.

HINT:

Use the same procedure described for the other side.



Hide 67001A 51.REMOVE FRONT DOOR PANEL CUSHION

a.
B522056

Detach the claw and remove the front door panel cushion.

HINT:

Use the same procedure described for the other side.