RM36D0EC _V1 General _083136 MAINTENANCE _0403895 REAR DISC BRAKE PAD A

MAINTENANCE REAR DISC BRAKE PAD REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear disc brake pad removal/installation are shown below.

NOTICE:: ·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.

·

When the brake pedal is first depressed after replacing the brake pads or pushing back the brake caliper piston, C140000 (oil pressure leak malfunction) or C140A00 (adjustment pressure reservoir leak malfunction) may be output due to the large clearance between the brake pads and disc rotor.In this case, clear the DTCs after work is complete. (for HV Model)

·

While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected. (for HV Model)

HINT:

for HV Model:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Lane tracing assist system	Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.	(201910,999999,_58,_083101,_0401880,RM100000001JE9I,)
Pre-collision system		(201910,999999,_58,_083101,_0401880,RM100000001JE9I,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Reset back door close position	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202304,999999,_59,_083093,_0584672,RM1000000029PGT,)
Power door lock control system	If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch.	(202409,999999,_58,_083092,_0403003,RM100000002NS90,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized	-

Use the same procedure for RH and LH sides.

The procedure listed below is for LH side.

PROCEDURE

Hide Display 1. PRECAUTION

NOTICE:: ·

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. (for HV Model)

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202304,999999,_V1,_083041,_0402304,RM100000002AYZV,

·

Make sure to read the precautions of the electric parking brake system before removing the rear brake assembly.

for HV Model: Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for HV Model)>PRECAUTION202304,999999,_54,_083081,_0402089,RM1000000029TI5,

for Gasoline Model: Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for Gasoline Model)>PRECAUTION201910,999999,_54,_083081,_0401025,RM100000001JBSJ,

Hide Display 2.REMOVE REAR WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL202409,999999,_V1,_083136,_0403660,RM100000002NOW9,

Hide Display 3.PERFORM REAR BRAKE PAD REPLACEMENT MODE

for HV Model: Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for HV Model)>UTILITY202304,999999,_54,_083081,_0402089,RM1000000029TI9,

for Gasoline Model: Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for Gasoline Model)>TEST MODE PROCEDURE201910,999999,_54,_083081,_0401025,RM100000001JBSL,

Hide Display 4.DISABLE BRAKE CONTROL (for HV Model)

Click hereBrake>BRAKE (REAR)>REAR BRAKE>REMOVAL202409,999999,_54,_083080,_0403356,RM100000002N9V9_04_0024,

Hide Display 5.DRAIN BRAKE FLUID

NOTICE:: If brake fluid leaks onto any painted surface, immediately wash it off.

Hide Display 890C0A 6.DISCONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE ACTUATOR>REMOVAL201910,999999,_54,_083081,_0403275,RM100000001JQVX_01_0028,

Hide Display 04466 7.REMOVE REAR DISC BRAKE PAD

CAUTION:: ·

Be careful not to get pinched by the rear disc brake cylinder assembly or other parts when removing the rear disc brake pads.

·

After lifting up the rear disc brake cylinder assembly, secure it in place before performing any work on it.

·

The rear disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.

2.49,1.344 2.802,1.5 0.313,0.156 10 false *a 2.5,2.604 2.813,2.76 0.313,0.156 10 false *b

*a	Turn
*b	Hold

Hold the rear No. 1 disc brake cylinder slide pin and remove the bolt.

Pull the rear disc brake cylinder assembly upward.

Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting.

Hide Display 04946 8.REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

0.438,0.844 0.802,0.375 0.802,0.375 0.969,0.375 false 1.521,4.042 1.688,4.042 1.688,4.042 2.021,3.542 false 1.01,1.156 1.375,0.688 1.375,0.688 1.542,0.688 false 2.781,1.219 2.948,1.219 2.948,1.219 2.948,2.156 false 0.833,3.635 1,3.635 1,3.635 1.333,3.135 false 1.635,0.594 1.948,0.75 0.313,0.156 10 false *1 1.073,0.281 1.385,0.438 0.313,0.156 10 false *2 2.552,1.115 2.865,1.271 0.313,0.156 10 false *3 1.26,3.927 1.573,4.083 0.313,0.156 10 false *4 0.594,3.531 1,3.896 0.406,0.365 10 false *4

*1	Rear No. 1 Disc Brake Anti-squeal Shim
*2	Rear No. 2 Disc Brake Anti-squeal Shim
*3	Rear Disc Brake Anti-squeal Shim
*4	Rear Disc Brake Pad Wear Indicator Plate

Remove the rear No. 1 disc brake anti-squeal shim from the rear disc brake pad (inside and outside).

Remove the rear No. 2 disc brake anti-squeal shim from the rear disc brake pad (inside and outside).

Remove the rear disc brake anti-squeal shim from the rear disc brake pad (outside).

Remove the rear disc brake pad wear indicator plate from each rear disc brake pad.