RM36D0EC _59 Vehicle Exterior _083108 SLIDING ROOF / CONVERTIBLE _0400985 SLIDING ROOF HOUSING(for Moon Roof) A

SLIDING ROOF / CONVERTIBLE SLIDING ROOF HOUSING(for Moon Roof) INSTALLATION

PROCEDURE

Hide Display 63203F 1.INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

Temporarily install the sliding roof housing sub-assembly with the 6 nuts and 4 bolts.

Tighten the 6 nuts and 4 bolts.

Torque:: Bolt : 8.0 N*m (82 kgf*cm, 71 in.*lbf); Nut : 8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE:: If the removed nut is the same shape as that shown in the illustration, replace it with the supplied replacement part.

Hide Display 2.CONNECT SLIDING ROOF DRAIN HOSE

Connect the sliding roof drain hose.

HINT:: Slide the hose to the base of the drain pipe.

for Front Side:

1.906,3.01 2.229,3.156 true 0.229,0.167 0.552,0.417 0.323,0.25 12 false *A 2.271,3.094 2.521,3.323 0.25,0.229 10 true *a

*A	for Front Side	-	-
*a	Marking	-	-
	Sliding Roof Drain Hose Clamp		Rear Side

HINT:: Use the same procedure for the other side.

ii.

for Rear Side:

1.979,3.021 2.229,3.135 true 0.229,0.167 0.552,0.417 0.323,0.25 12 false *A 2.271,3.094 2.521,3.323 0.25,0.229 10 true *a

*A	for Rear Side	-	-
*a	Marking	-	-
	Sliding Roof Drain Hose Clamp		Inside

HINT:: Use the same procedure for the other side.

Attach the claw to secure the sliding roof drain hose.

HINT:: Make sure that the sliding roof drain hose clamp is on the marking or between the marking and hose end.

Hide Display 62180A 3.INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>CURTAIN SHIELD AIRBAG ASSEMBLY>INSTALLATION202405,202409,_58,_083100,_0400497,RM100000002LW7L,202409,999999,_58,_083100,_0400497,RM100000002NG0G,

Hide Display 62170A 4.INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 63201P 5.INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

1.198,0.427 1.354,0.625 0.156,0.198 10 false a

Measure the width (a) of the sliding roof weatherstrip.

HINT:: This measurement will be used in a later step.

Using a T25 "TORX" socket wrench, temporarily install the sliding roof panel sub-assembly with the 4 screws.

Perform a level check.

4.281,0.271 5.917,0.51 1.635,0.24 10 false A-A, B-B, C-C, D-D 2.521,0.635 2.688,0.823 0.167,0.188 10 true B 4.5,0.865 4.823,1.125 0.323,0.26 10 false a 2.354,1.052 2.51,1.24 0.156,0.188 10 true B 1.875,1.073 2.031,1.26 0.156,0.188 10 true A 2.135,1.063 2.271,1.229 0.135,0.167 10 true A 2.76,1.552 2.917,1.74 0.156,0.188 10 true C 2.469,1.552 2.625,1.74 0.156,0.188 10 true C 2.396,1.885 2.552,2.073 0.156,0.188 10 true D 2.552,2.052 2.708,2.24 0.156,0.188 10 true D 2.854,0.896 3.01,1.083 0.156,0.188 10 true D 2.656,1.063 2.813,1.25 0.156,0.188 10 true D 2.042,1.677 2.198,1.865 0.156,0.188 10 true B 2.063,1.938 2.229,2.125 0.167,0.188 10 true B

Check the difference in level "a" between the roof panel and the upper surface of the sliding roof weatherstrip when the sliding roof panel sub-assembly is fully closed.

HINT:: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

Standard:

Area	Measurement	Area	Measurement
A-A (a)	0 + 1.0 mm (0 + 0.0394 in.) 0 - 2.0 mm (0 - 0.0787 in.)	B-B (a)	0 + 1.5 mm (0 + 0.0591 in.) 0 - 1.5 mm (0 - 0.0591 in.)
C-C (a)	0 + 2.0 mm (0 + 0.0787 in.) 0 - 1.0 mm (0 - 0.0394 in.)	D-D (a)	0 + 1.5 mm (0 + 0.0591 in.) 0 - 1.0 mm (0 - 0.0394 in.)

Check the deformation of the sliding roof weatherstrip.

4.979,0.135 5.302,0.438 0.323,0.302 10 false a 5,1.49 5.323,1.792 0.323,0.302 10 false b 4.115,1.188 5.813,1.396 1.698,0.208 10 true A-A, B-B, C-C, D-D, E-E 2.229,0.479 2.417,0.677 0.188,0.198 10 true B 2.24,1 2.427,1.198 0.188,0.198 10 true B 2.667,1.542 2.813,1.729 0.146,0.188 10 true C 2.365,1.542 2.51,1.719 0.146,0.177 10 true C 1.729,1.073 1.896,1.25 0.167,0.177 10 true A 2,1.073 2.156,1.25 0.156,0.177 10 true A 1.844,1.51 1.99,1.688 0.146,0.177 10 true E 1.635,1.688 1.781,1.865 0.146,0.177 10 true E 2.323,1.896 2.469,2.073 0.146,0.177 10 true D 2.563,2.083 2.708,2.26 0.146,0.177 10 true D 1.99,0.51 2.135,0.688 0.146,0.177 10 true E 2.094,0.708 2.24,0.885 0.146,0.177 10 true E 2.75,0.885 2.896,1.063 0.146,0.177 10 true D 2.552,1.083 2.698,1.26 0.146,0.177 10 true D 2.146,1.552 2.333,1.75 0.188,0.198 10 true B 2.135,2.115 2.323,2.313 0.188,0.198 10 true B

With the sliding roof panel sub-assembly in the fully closed position, measure the width (b) of the sliding roof weatherstrip and, using the width (a) measured in step a., calculate the deformation of the sliding roof weatherstrip (a - b).

Standard:

Area	Measurement	Area	Measurement
A-A (a - b)	0.5 mm (0.0197 in.) to 2.5 mm (0.0984 in.)	B-B (a - b)	0.5 mm (0.0197 in.) to 2.5 mm (0.0984 in.)
C-C (a - b)	0.5 mm (0.0197 in.) to 2.5 mm (0.0984 in.)	D-D (a - b)	0.8 mm (0.0315 in.) to 2.8 mm (0.110 in.)
E-E (a - b)	0.8 mm (0.0315 in.) to 2.8 mm (0.110 in.)	-	-

After adjusting the sliding roof panel sub-assembly, using a T25 "TORX" socket wrench, install the sliding roof panel sub-assembly with the 4 "TORX" screws.