RM36D0EC _58 Vehicle Interior _083097 METER / GAUGE / DISPLAY _0694857 METER / GAUGE SYSTEM(for GTMC Made) C

METER / GAUGE / DISPLAY  METER / GAUGE SYSTEM(for GTMC Made)  B150013  Fuel Sender Circuit Open  B150113  Sub Fuel Sender Circuit Open  


DESCRIPTION

DTC No. Detection Item DTC Detection Condition Trouble Area Note
B150013 Fuel Sender Circuit Open Diagnosis Condition:
·

Ignition switch ON

·

IG power source voltage is 9.5 V or more


Malfunction Status:
·

Voltage signal from fuel sender gauge assembly is 0.2 V or less

·

Voltage signal from fuel sender gauge assembly is 4.7 V or more


Malfunction Time:

10 seconds or more


·

Harness or connector

·

Fuel sender gauge assembly

·

Fuel suction tube with pump and gauge assembly

·

Combination meter assembly


-
B150113 Sub Fuel Sender Circuit Open Diagnosis Condition:
·

Ignition switch ON

·

IG power source voltage is 9.5 V or more


Malfunction Status:
·

Voltage signal from No. 2 fuel sender gauge assembly is 0.2 V or less

·

Voltage signal from No. 2 fuel sender gauge assembly is 4.7 V or more


Malfunction Time:

10 seconds or more


·

Harness or connector

·

No. 2 fuel sender gauge assembly

·

Combination meter assembly


for Gasoline Model

WIRING DIAGRAM

for Gasoline Model:
E498552E05
5.146,6.052 7.083,6.302 1.938,0.25 10 false Combination Meter Assembly 0.146,5.906 0.604,6.104 0.458,0.198 10 false M18 0.104,6.094 5,6.292 4.896,0.198 10 false No. 2 Fuel Sender Gauge Assembly 0.115,2.76 0.573,2.958 0.458,0.198 10 false N27 0.104,2.969 7.135,3.167 7.031,0.198 10 false Fuel Suction with Pump and Gauge Tube Assembly 0.51,2.417 0.667,2.615 0.156,0.198 10 false A 0.521,2.563 4.5,2.76 3.979,0.198 10 false Fuel Sender Gauge Assembly 1.365,0.948 1.719,1.302 0.354,0.354 10 false 3 2.521,1.49 2.875,1.844 0.354,0.354 10 false 3 2.521,0.948 3.344,1.896 0.823,0.948 10 false 1 1.365,2.031 2.188,2.979 0.823,0.948 10 false 2 2.51,2.021 2.771,2.375 0.26,0.354 10 false 2 1.354,1.49 1.615,1.844 0.26,0.354 10 false 1 5.396,0.948 5.708,1.146 0.313,0.198 10 false FV 6.125,0.552 6.583,0.75 0.458,0.198 10 false 5 V 5.396,1.5 5.708,1.698 0.313,0.198 10 false FR 5.406,2.042 6.021,2.24 0.615,0.198 10 false FE&B 5.396,4.615 5.854,4.813 0.458,0.198 10 false FR2 5.927,1.615 6.385,1.813 0.458,0.198 10 false I/F 5.917,4.719 6.375,4.917 0.458,0.198 10 false I/F 6.333,1.563 6.792,1.76 0.458,0.198 10 false CPU 6.344,4.708 6.802,4.906 0.458,0.198 10 false CPU 2.177,0.969 2.49,1.167 0.313,0.198 10 false FV 2.198,1.5 2.51,1.698 0.313,0.198 10 false FS 2.198,2.031 2.51,2.229 0.313,0.198 10 false FE 2.188,4.052 2.5,4.25 0.313,0.198 10 false FV 2.167,5.135 2.479,5.333 0.313,0.198 10 false FE 2.198,4.604 2.51,4.802 0.313,0.198 10 false FR 2.5,4.052 3.323,5 0.823,0.948 10 false 1 2.479,4.615 2.833,4.969 0.354,0.354 10 false 3 2.49,5.135 2.75,5.49 0.26,0.354 10 false 2 4.552,1.052 5.01,1.25 0.458,0.198 10 false G18 4.542,1.604 5,1.802 0.458,0.198 10 false G18 4.552,2.135 5.01,2.333 0.458,0.198 10 false G18 4.542,4.729 5,4.927 0.458,0.198 10 false G18 4.635,1.271 4.948,1.469 0.313,0.198 10 false *1 4.635,1.813 4.948,2.01 0.313,0.198 10 false *1 4.615,2.365 4.927,2.563 0.313,0.198 10 false *1 4.615,4.927 4.927,5.125 0.313,0.198 10 false *1 4.594,0.844 4.906,1.042 0.313,0.198 10 false 14 4.615,1.427 4.927,1.625 0.313,0.198 10 false 31 4.594,1.958 4.906,2.156 0.313,0.198 10 false 24 4.583,4.531 4.896,4.729 0.313,0.198 10 false 13 4.938,1.042 5.552,1.24 0.615,0.198 10 false G150 4.948,1.594 5.563,1.792 0.615,0.198 10 false G150 4.938,2.135 5.552,2.333 0.615,0.198 10 false G150 4.948,4.719 5.563,4.917 0.615,0.198 10 false G150 5.031,1.26 5.344,1.458 0.313,0.198 10 false *2 5.042,1.802 5.354,2 0.313,0.198 10 false *2 5.042,2.354 5.354,2.552 0.313,0.198 10 false *2 5.042,4.938 5.354,5.135 0.313,0.198 10 false *2 5.031,0.844 5.344,1.042 0.313,0.198 10 false 23 5.094,1.427 5.25,1.625 0.156,0.198 10 false 7 5.031,1.958 5.344,2.156 0.313,0.198 10 false 24 5.052,4.531 5.365,4.729 0.313,0.198 10 false 25 0.219,6.417 3.563,6.677 3.344,0.26 10 false *1: for 4.2 Inch Multi-information Display Type 3.417,6.438 6.385,6.677 2.969,0.24 10 false *2: for 12.3 Inch Multi-information Display Type

for HV Model:
E417158E43
0.292,3.396 4.729,3.594 4.438,0.198 10 false N47 5.417,1.969 6.313,2.302 0.896,0.333 10 false FR 2.229,1.969 3.125,2.302 0.896,0.333 10 false FS 2.5,1.969 3.396,2.302 0.896,0.333 10 false 3 5.135,1.396 6.031,1.729 0.896,0.333 10 false 23 5.146,2.469 6.042,2.802 0.896,0.333 10 false 24 5.406,2.5 6.302,2.833 0.896,0.333 10 false FE&B 5.417,1.417 6.313,1.75 0.896,0.333 10 false FV 6.396,1.146 7,1.448 0.604,0.302 10 false IG 2.51,2.5 3.115,2.802 0.604,0.302 10 false 2 2.51,1.406 3.115,1.708 0.604,0.302 10 false 1 1.385,1.396 1.99,1.698 0.604,0.302 10 false 3 1.365,2.469 1.969,2.771 0.604,0.302 10 false 2 1.365,1.938 2.26,2.271 0.896,0.333 10 false 1 2.188,1.427 3.083,1.76 0.896,0.333 10 false FV 2.208,2.479 2.979,2.854 0.771,0.375 10 false FE 0.531,2.938 2.333,3.188 1.802,0.25 10 false A 0.531,3.063 2.635,3.313 2.104,0.25 10 false Fuel Sender Gauge Assembly 5.188,3.573 7.104,3.927 1.917,0.354 10 false Combination Meter Assembly 6.333,2.073 6.771,2.542 0.438,0.469 10 false CPU 5.906,2.042 6.344,2.51 0.438,0.469 10 false I/F 5.198,1.927 6.094,2.26 0.896,0.333 10 false 7 5.177,3.396 5.521,3.667 0.344,0.271 10 false G150 0.271,3.563 3.677,3.906 3.406,0.344 10 false Fuel Suction with Pump and Gauge Tube Assembly

CAUTION / NOTICE / HINT

CAUTION:

Be careful of flames.


NOTICE:

When replacing the combination meter assembly, always replace it with a new one. If a combination meter assembly which was installed to another vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored.


PROCEDURE

1.CHECK VEHICLE CONDITION
a.

Check vehicle condition.


Result:
Result Proceed to
for Gasoline Model A
for HV Model B



A

2.CHECK FOR DTC

B

12.CHECK HARNESS AND CONNECTOR (FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)
2.CHECK FOR DTC
a.

Check for DTCs.

Click hereVehicle Interior>METER / GAUGE / DISPLAY>METER / GAUGE SYSTEM (for GTMC Made)>DTC CHECK / CLEAR

Body Electrical > Combination Meter > Trouble Codes
50001 409

Result:
Result Proceed to
DTCs B150013 and B150113 are output A
DTC B150013 is output B
DTC B150113 is output C



A

3.CHECK FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

B

7.CHECK HARNESS AND CONNECTOR (FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)

C

10.CHECK HARNESS AND CONNECTOR (NO. 2 FUEL SENDER GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)
3.CHECK FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
a.

Disconnect the N27 fuel suction with pump and gauge tube assembly connector.


b.

Clear the DTCs.

Click hereVehicle Interior>METER / GAUGE / DISPLAY>METER / GAUGE SYSTEM (for GTMC Made)>DTC CHECK / CLEAR

Body Electrical > Combination Meter > Clear DTCs
50002 409

c.

Check for DTCs.

Click hereVehicle Interior>METER / GAUGE / DISPLAY>METER / GAUGE SYSTEM (for GTMC Made)>DTC CHECK / CLEAR

Body Electrical > Combination Meter > Trouble Codes
50001 409

Result:
Result Proceed to
DTCs B150013 and B150113 are output A
DTC B150013 is output B



A

4.CHECK NO. 2 FUEL SENDER GAUGE ASSEMBLY

B

6.INSPECT FUEL SENDER GAUGE ASSEMBLY
4.CHECK NO. 2 FUEL SENDER GAUGE ASSEMBLY
a.

Disconnect the M18 No. 2 fuel sender gauge assembly connector.


b.

Clear the DTCs.

Click hereVehicle Interior>METER / GAUGE / DISPLAY>METER / GAUGE SYSTEM (for GTMC Made)>DTC CHECK / CLEAR

Body Electrical > Combination Meter > Clear DTCs
50002 409

c.

Check for DTCs.

Click hereVehicle Interior>METER / GAUGE / DISPLAY>METER / GAUGE SYSTEM (for GTMC Made)>DTC CHECK / CLEAR

Body Electrical > Combination Meter > Trouble Codes
50001 409

Result:
Result Proceed to
DTCs B150013 and B150113 are output A
DTC B150113 is output B



A

5.CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY)

B

REPLACE NO. 2 FUEL SENDER GAUGE ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS (FUEL)>FUEL SENDER GAUGE ASSEMBLY>REMOVAL


5.CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY)

*1: for 4.2 Inch Multi-information Display Type

*2: for 12.3 Inch Multi-information Display Type


a.

Disconnect the G18*1 or G150*2 combination meter assembly connector.


b.

Disconnect the N27 fuel suction with pump and gauge tube assembly connector.


c.

Disconnect the M18 No. 2 fuel sender gauge assembly connector.


d.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
for 4.2 Inch Multi-information Display Type
Tester Connection Condition Specified Condition
G18-24 (FE&B) - N27-2 (FE) Always Below 1 Ω
G18-14 (FV) - N27-1 (FV) Always Below 1 Ω
G18-24 (FE&B) or N27-2 (FE) - Other terminals and body ground Always 10 kΩ or higher
G18-14 (FV) or N27-1 (FV) - Other terminals and body ground Always 10 kΩ or higher

for 12.3 Inch Multi-information Display Type
Tester Connection Condition Specified Condition
G150-24 (FE&B) - N27-2 (FE) Always Below 1 Ω
G150-23 (FV) - N27-1 (FV) Always Below 1 Ω
G150-24 (FE&B) or N27-2 (FE) - Other terminals and body ground Always 10 kΩ or higher
G150-23 (FV) or N27-1 (FV) - Other terminals and body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

REPLACE COMBINATION METER ASSEMBLY

Click hereVehicle Interior>METER / GAUGE / DISPLAY>COMBINATION METER>REMOVAL


NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

7.CHECK HARNESS AND CONNECTOR (FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)

*1: for 4.2 Inch Multi-information Display Type

*2: for 12.3 Inch Multi-information Display Type


a.

Disconnect the N27 fuel suction with pump and gauge tube assembly connector.


b.

Disconnect the G18*1 or G150*2 combination meter assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
for 4.2 Inch Multi-information Display Type
Tester Connection Condition Specified Condition
N27-3 (FS) - G18-31 (FR) Always Below 1 Ω
N27-2 (FE) - G18-24 (FE&B) Always Below 1 Ω
N27-1 (FV) - G18-14 (FV) Always Below 1 Ω
N27-3 (FS) or G18-31 (FR) - Other terminals and body ground Always 10 kΩ or higher

for 12.3 Inch Multi-information Display Type
Tester Connection Condition Specified Condition
N27-3 (FS) - G105-7 (FR) Always Below 1 Ω
N27-2 (FE) - G150-24 (FE&B) Always Below 1 Ω
N27-1 (FV) - G150-23 (FV) Always Below 1 Ω
N27-3 (FS) or G150-7 (FR) - Other terminals and body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

8.INSPECT FUEL SENDER GAUGE ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

9.INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
a.
E386946C03
0.198,3.771 0.708,4.01 0.51,0.24 0.219,1.25 0.729,1.49 0.51,0.24 0.917,0.594 1.198,0.594 1.198,0.594 1.438,1.302 true 2.667,2.125 2.417,2.125 2.417,2.125 2.042,1.281 true 1.802,0.563 1.49,0.563 1.49,0.563 1.729,1.271 true 0.375,1.302 0.833,1.5 0.458,0.198 10 false N27 0.677,0.521 0.99,0.729 0.313,0.208 10 false FS 1.948,0.5 2.406,0.698 0.458,0.198 10 false FE 2.781,2.073 3.24,2.271 0.458,0.198 10 false FV 0.406,3.813 0.865,4.01 0.458,0.198 10 false A 0.104,0.094 0.417,0.25 0.313,0.156 10 false *a
*a Component without harness connected
(Fuel Suction with Pump and Gauge Tube Assembly)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
N27-1 (FV) - A-3 Always Below 1 Ω
N27-2 (FE) - A-2 Always Below 1 Ω
N27-3 (FS) - A-1 Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

REPLACE COMBINATION METER ASSEMBLY

Click hereVehicle Interior>METER / GAUGE / DISPLAY>COMBINATION METER>REMOVAL


NG

REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS (FUEL)>FUEL SENDER GAUGE ASSEMBLY>REMOVAL


10.CHECK HARNESS AND CONNECTOR (NO. 2 FUEL SENDER GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)

*1: for 4.2 Inch Multi-information Display Type

*2: for 12.3 Inch Multi-information Display Type


a.

Disconnect the M18 No. 2 fuel sender gauge assembly connector.


b.

Disconnect the G18*1 or G150*2 combination meter assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
for 4.2 Inch Multi-information Display Type
Tester Connection Condition Specified Condition
M18-3 (FR) - G18-13 (FR2) Always Below 1 Ω
M18-2 (FE) - G18-24 (FE&B) Always Below 1 Ω
M18-1 (FV) - G18-14 (FV) Always Below 1 Ω
M18-3 (FR) or G18-13 (FR2) - Other terminals and body ground Always 10 kΩ or higher

for 12.3 Inch Multi-information Display Type
Tester Connection Condition Specified Condition
M18-3 (FR) - G150-25 (FR2) Always Below 1 Ω
M18-2 (FE) - G150-24(FE&B) Always Below 1 Ω
M18-1 (FV) - G150-23 (FV) Always Below 1 Ω
M18-3 (FR) or G150-25 (FR2) - Other terminals and body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

11.INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

12.CHECK HARNESS AND CONNECTOR (FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)
a.

Disconnect the N47 fuel suction with pump and gauge tube assembly connector.


b.

Disconnect the G150 combination meter assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
N47-3 (FS) - G150-7 (FR) Always Below 1 Ω
N47-2 (FE) - G150-24 (FE&B) Always Below 1 Ω
N47-1 (FV) - G150-23 (FV) Always Below 1 Ω
N47-3 (FS) or G150-7 (FR) - Other terminals and body ground Always 10 kΩ or higher
N47-2 (FE) or G150-24 (FE&B) - Other terminals and body ground Always 10 kΩ or higher
N47-1 (FV) or G150-23 (FV) - Other terminals and body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

13.INSPECT FUEL SENDER GAUGE ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

14.INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
E386946C06
0.198,3.771 0.708,4.01 0.51,0.24 0.219,1.25 0.729,1.49 0.51,0.24 0.917,0.594 1.198,0.594 1.198,0.594 1.438,1.302 true 2.667,2.125 2.417,2.125 2.417,2.125 2.042,1.281 true 1.802,0.563 1.49,0.563 1.49,0.563 1.729,1.271 true 0.375,1.302 0.833,1.5 0.458,0.198 10 false N47 0.677,0.521 0.99,0.729 0.313,0.208 10 false FS 1.948,0.5 2.406,0.698 0.458,0.198 10 false FE 2.781,2.073 3.24,2.271 0.458,0.198 10 false FV 0.406,3.813 0.865,4.01 0.458,0.198 10 false A 0.104,0.094 0.417,0.25 0.313,0.156 10 false *a
*a Component without harness connected
(Fuel Suction with Pump and Gauge Tube Assembly)


a.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
N47-1 (FV) - A-3 Always Below 1 Ω
N47-2 (FE) - A-2 Always Below 1 Ω
N47-3 (FS) - A-1 Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

REPLACE COMBINATION METER ASSEMBLY

Click hereVehicle Interior>METER / GAUGE / DISPLAY>COMBINATION METER>REMOVAL


NG

REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (FUEL)>FUEL SENDER GAUGE ASSEMBLY>REMOVAL

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (FUEL)>FUEL SENDER GAUGE ASSEMBLY>REMOVAL