BRAKE SYSTEM (OTHER)  BRAKE BOOSTER(for Gasoline Model)  INSTALLATION  

Install a new brake tube clamp to the vehicle body with the bolt.

Torque:

7.0 N*m (71 kgf*cm, 62 in.*lbf)

0.833,0.25 1,0.25 1,0.25 1.469,0.708 true 0.74,0.667 0.906,0.667 0.906,0.667 1.406,0.969 true 0.646,0.156 0.854,0.365 0.208,0.208 10 true *a 0.542,0.573 0.75,0.781 0.208,0.208 10 true *b

*a	From 1st Chamber of Brake Master Cylinder Sub-assembly
*b	From 2nd Chamber of Brake Master Cylinder Sub-assembly

Temporarily install each brake line to the correct position on the brake actuator assembly as shown in the illustration.

NOTICE:

·

Do not kink or damage the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

Engage the 3 clamps to connect the brake tube clamp to the brake lines.

Engage the 5 clamps to install a new brake tube clamp to the brake lines.

Engage the 5 clamps to install a new brake tube clamp to the brake lines.

Engage the 5 clamps to connect the brake tube clamp to the brake lines.

2.667,2.708 2.771,3.031 2.771,3.031 2.854,3.031 false 1.74,2.99 2.052,3.146 0.313,0.156 10 false *a 2.906,2.948 3.219,3.104 0.313,0.156 10 false *b

*a	Torque Wrench Fulcrum Length
*b	Union Nut Wrench

Using a union nut wrench, connect the 2 brake lines to the brake actuator assembly.

Torque:

Specified tightening torque : 19.5 N*m (199 kgf*cm, 14 ft.*lbf)

NOTICE:

·

Do not kink or damage the brake lines.

·

Do not allow the brake lines to twist or interfere with other parts or the vehicle body during tightening.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

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·

When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

17.4 N*m (177 kgf*cm, 13 ft.*lbf)

for Type A

Connect the connector to the vacuum warning switch assembly.

1.406,1.354 1.573,1.552 0.167,0.198 10 true A 2.292,0.688 2.458,0.885 0.167,0.198 10 true B

Engage the guide and connect the wire harness.

1.146,0.646 1.25,0.646 1.25,0.646 1.75,1.01 true 0.969,0.542 1.135,0.708 0.167,0.167 10 true *a

*a	Paint Mark

Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.

NOTICE:

·

When connecting the check valve to connector tube hose, face the paint mark up.

·

Make sure that the tabs of the clip are facing upward.

Engage the 2 clamps to connect the wire harness to the brake pedal support assembly.