MAINTENANCE FRONT BRAKE FLEXIBLE HOSE INSTALLATION
CAUTION / NOTICE / HINT
- NOTICE:
- ·
Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.
·After replacing the front disc brake pads, the brake pedal may feel soft due to clearance between the front disc brake pads and front disc. Depress the brake pedal several times until the brake pedal feels firm.
·After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.
·When removing or installing the front disc brake cylinder assembly, pushing back the disc brake piston may cause a large clearance between the brake pads and brake disc. When the brake pedal is depressed with a large clearance between the brake pads and the brake disc, DTC C140000 and/or C140A00 related to abnormal brake fluid pressure may be stored. Make sure to clear any DTCs after performing this procedure. (for HV Model)
·While the auxiliary battery is connected, even if the ignition switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected. (for HV Model)
- HINT:
- ·
Use the same procedure for the RH and LH sides.
·The following procedure is for the LH side.
PROCEDURE
47313J
1.INSTALL FRONT FLEXIBLE HOSE
- NOTICE:
-
When installing the front flexible hose, minimize twisting of the hose.
| *a | Identification Mark |
| *b | Torque Wrench Fulcrum Length |
| *c | Union Nut Wrench |
Install the front flexible hose with a new clip.
- NOTICE:
- ·
Install the clip as far as it will go.
·When installing the front flexible hose, face the identification mark to the outside of the vehicle.
Using a union nut wrench, connect the brake line to the front flexible hose while holding the front flexible hose with a wrench.
- Torque:
- Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)
- NOTICE:
- ·
Do not kink or damage the brake line.
·Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.
- HINT:
- ·
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
·When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):
13.4 N*m (137 kgf*cm, 10 ft.*lbf)
|
Hook |
Engage the 2 hooks to install the front speed sensor clamp bracket.
- NOTICE:
-
Do not twist the front speed sensor wire harness when installing it.
Install the front flexible hose and front speed sensor to the front shock absorber assembly with the bolt.
- Torque:
- 29 N*m (296 kgf*cm, 21 ft.*lbf)
- NOTICE:
-
Do not twist the front flexible hose when installing it.
Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.
- Torque:
- 29.4 N*m (300 kgf*cm, 22 ft.*lbf)
- NOTICE:
- ·
Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.
·Do not twist the front flexible hose when installing it.
2.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)
3.BLEED BRAKE LINE
for Gasoline model: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for Gasoline Model)>BLEEDING201910,999999,_54,_083078,_0403143,RM100000001JO73,
4.INSTALL FRONT WHEEL
5. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL (for HV Model)
- HINT:
-
When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.