BRAKE (FRONT)  FRONT BRAKE  INSTALLATION  

2.063,0.969 2.885,0.969 true 2.063,1.052 2.396,1.052 2.396,1.052 2.396,0.969 true 2.958,0.885 3.125,1.042 0.167,0.156 10 true *a

*a

Matchmark

Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.

NOTICE:

When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.

Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.

Torque:

for Steel Steering Knuckle : 107 N*m (1091 kgf*cm, 79 ft.*lbf)

for Aluminum Steering Knuckle : 150 N*m (1530 kgf*cm, 111 ft.*lbf)

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Lithium Soap Base Glycol Grease

Apply a thin layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.

HINT:

Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each front disc brake bushing dust boot.

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Lithium Soap Base Glycol Grease

Apply a thin layer of lithium soap base glycol grease to the contact surface of the front disc brake cylinder slide pin (lower side).

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Lithium Soap Base Glycol Grease

Apply a thin layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 front disc brake cylinder slide pins.

Install the 4 front disc brake pad support plates to the front disc brake cylinder mounting.

NOTICE:

Be sure to install each front disc brake pad support plate in the correct position and direction.

Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:

29.4 N*m (300 kgf*cm, 22 ft.*lbf)

NOTICE:

Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.