RM36D0EC _53 Suspension _083074 REAR SUSPENSION _0402688 REAR SUSPENSION MEMBER(for 2WD) A

REAR SUSPENSION REAR SUSPENSION MEMBER(for 2WD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear suspension member sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model:)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Rear wheel alignment adjustment	1. Perform "Reset Memory" 2. Perform "Calibration"	· DTCs are stored · ABS warning light illuminates · Brake warning light / yellow (minor malfunction) illuminates · Slip indicator light illuminates · VSC disabled or malfunctions	(202304,999999,_54,_083077,_0401811,RM1000000029TH7,)
Suspension, tires, etc.	Parking assist ECU initialization	Panoramic View Monitor System	(202304,999999,_56,_083082,_0586733,RM1000000029R9F,)
Gas leak from exhaust system is repaired	Inspection After Repair	· Poor idle, etc. · Engine start function, etc.	for A25B-FXS: (202304,202405,_51,_083340,_0402276,RM1000000029D4N,202405,999999,_51,_083340,_0402276,RM100000002JLPS,) for A25D-FXS: (202304,202405,_51,_103786,_0477830,RM100000002AFB3,202405,999999,_51,_103786,_0477830,RM100000002JLPT,) for A25F-FXS: (202304,202409,_51,_105211,_0483212,RM100000002AFCN,202409,999999,_51,_105211,_0483212,RM100000002NSBB,)

Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model:)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Rear wheel alignment adjustment	1. Perform "Reset Memory" 2. Perform acceleration sensor zero point calibration and store system information memorization	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(202304,999999,_54,_083077,_0402316,RM100000002AG8P,)
Suspension, tires, etc.	Parking assist ECU initialization	Panoramic View Monitor System	(202304,999999,_56,_083082,_0586733,RM1000000029R9F,)
Gas leak from exhaust system is repaired	Inspection After Repair	· Poor idle, etc. · Engine start function, etc.	for M20C-FKS: (202304,202405,_51,_087036,_0418131,RM1000000029CMT,202405,999999,_51,_087036,_0418131,RM100000002IF8T,) for M20D-FKS: (202304,202409,_51,_083058,_0401834,RM1000000029C6V,202409,999999,_51,_083058,_0401834,RM100000002NA8M,)

CAUTION:: To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

PROCEDURE

Hide Display 1. PRECAUTION (for HV Model)

NOTICE:: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202304,999999,_V1,_083041,_0402304,RM100000002AYZV,

Hide Display 2.REMOVE REAR WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL201910,202405,_V1,_083136,_0403660,RM100000001JU8A,202405,202409,_V1,_083136,_0403660,RM100000002LVI8,202409,999999,_V1,_083136,_0403660,RM100000002NOW9,

Hide Display 17430 3.REMOVE TAIL EXHAUST PIPE ASSEMBLY

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (INTAKE / EXHAUST)>EXHAUST PIPE>REMOVAL202304,999999,_51,_087040,_0418094,RM1000000029QEB,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (INTAKE / EXHAUST)>EXHAUST PIPE>REMOVAL202304,999999,_51,_083062,_0402933,RM1000000029QEE,

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (INTAKE / EXHAUST)>EXHAUST PIPE>REMOVAL202304,999999,_51,_083051,_0402938,RM100000002ACW1,

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (INTAKE / EXHAUST)>EXHAUST PIPE>REMOVAL202304,999999,_51,_103847,_0477853,RM100000002ACW7,

for A25F-FXS:

Click hereEngine / Hybrid System>A25F-FXS (INTAKE / EXHAUST)>EXHAUST PIPE (Production date from 2021/08)>INSTALLATION202304,999999,_51,_105214,_0486460,RM100000002ACWE,

Hide Display 58327B 4.REMOVE MAIN MUFFLER HEAT INSULATOR

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>REMOVAL202104,999999,_53,_083074,_0402685,RM100000001WKLF_01_0033,

Hide Display 53896B 5.REMOVE FRONT FENDER FRONT SPLASH SHIELD LH (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_087037,_0417212,RM1000000029X9A_01_0304,202405,999999,_51,_087037,_0417212,RM100000002JNRH_01_0304,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0304,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0304,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0304,

Hide Display 53895B 6.REMOVE FRONT FENDER FRONT SPLASH SHIELD RH (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_087037,_0417212,RM1000000029X9A_01_0303,202405,999999,_51,_087037,_0417212,RM100000002JNRH_01_0303,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0303,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0303,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0303,

Hide Display 51441 7.REMOVE NO. 1 ENGINE UNDER COVER (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_087037,_0417212,RM1000000029X9A_01_0003,202405,999999,_51,_087037,_0417212,RM100000002JNRH_01_0003,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0003,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0003,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0003,

Hide Display 51420 8.REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_087037,_0417212,RM1000000029X9A_01_0004,202405,999999,_51,_087037,_0417212,RM100000002JNRH_01_0004,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0004,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0004,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0004,

Hide Display 58166A 9.REMOVE FRONT FLOOR COVER LH (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (FUEL)>FUEL TANK>REMOVAL202304,202405,_51,_087038,_0417295,RM100000002AAL3_01_0104,202405,202409,_51,_087038,_0417295,RM100000002LUCB_01_0104,202409,999999,_51,_087038,_0417295,RM100000002NFXS_01_0104,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>REMOVAL202304,202405,_51,_083060,_0406681,RM100000002AALO_01_0104,202405,202409,_51,_083060,_0406681,RM100000002LU9R_01_0104,202409,999999,_51,_083060,_0406681,RM100000002NFY4_01_0104,

Hide Display 58166A 10.REMOVE FRONT FLOOR COVER RH (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (FUEL)>FUEL TANK>REMOVAL202304,202405,_51,_087038,_0417295,RM100000002AAL3_01_0107,202405,202409,_51,_087038,_0417295,RM100000002LUCB_01_0107,202409,999999,_51,_087038,_0417295,RM100000002NFXS_01_0107,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>REMOVAL202304,202405,_51,_083060,_0406681,RM100000002AALO_01_0107,202405,202409,_51,_083060,_0406681,RM100000002LU9R_01_0107,202409,999999,_51,_083060,_0406681,RM100000002NFY4_01_0107,

Hide Display 58399D 11.REMOVE NO. 2 FLOOR UNDER COVER (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (FUEL)>FUEL TANK>REMOVAL202304,202405,_51,_087038,_0417295,RM100000002AAL3_01_0105,202405,202409,_51,_087038,_0417295,RM100000002LUCB_01_0105,202409,999999,_51,_087038,_0417295,RM100000002NFXS_01_0105,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>REMOVAL202304,202405,_51,_083060,_0406681,RM100000002AALO_01_0105,202405,202409,_51,_083060,_0406681,RM100000002LU9R_01_0105,202409,999999,_51,_083060,_0406681,RM100000002NFY4_01_0105,

Hide Display 58398F 12.REMOVE NO. 1 FLOOR UNDER COVER (for Gasoline Model)

for M20C-FKS:

Click hereEngine / Hybrid System>M20C-FKS (FUEL)>FUEL TANK>REMOVAL202304,202405,_51,_087038,_0417295,RM100000002AAL3_01_0108,202405,202409,_51,_087038,_0417295,RM100000002LUCB_01_0108,202409,999999,_51,_087038,_0417295,RM100000002NFXS_01_0108,

for M20D-FKS:

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>REMOVAL202304,202405,_51,_083060,_0406681,RM100000002AALO_01_0108,202405,202409,_51,_083060,_0406681,RM100000002LU9R_01_0108,202409,999999,_51,_083060,_0406681,RM100000002NFY4_01_0108,

Hide Display 47319F 13.SEPARATE REAR FLEXIBLE HOSE LH

Remove the bolt and separate the rear flexible hose LH from the rear flexible hose bracket.

Hide Display 47318F 14.SEPARATE REAR FLEXIBLE HOSE RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48840A 15.REMOVE REAR STABILIZER LINK ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>REMOVAL202104,999999,_53,_083074,_0402685,RM100000001WKLF_01_0015,

Hide Display 48830D 16.REMOVE REAR STABILIZER LINK ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48812 17.REMOVE REAR STABILIZER BAR

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>REMOVAL202104,999999,_53,_083074,_0402685,RM100000001WKLF_01_0004,

Hide Display 48231B 18.REMOVE REAR COIL SPRING LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>REMOVAL202304,999999,_53,_083074,_0402681,RM100000002AIMP_03_0014,

Hide Display 48231A 19.REMOVE REAR COIL SPRING RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48258C 20.REMOVE REAR LOWER COIL SPRING INSULATOR LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>REMOVAL202304,999999,_53,_083074,_0402681,RM100000002AIMP_03_0016,

Hide Display 48258B 21.REMOVE REAR LOWER COIL SPRING INSULATOR RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48740F 22.REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>REMOVAL202304,999999,_53,_083074,_0402683,RM100000002AIMS_01_0034,

Hide Display 48730F 23.REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48720A 24.REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>REMOVAL202304,999999,_53,_083074,_0402683,RM100000002AIMS_01_0025,

Hide Display 48710A 25.REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48790 26.SEPARATE REAR UPPER CONTROL ARM ASSEMBLY LH

Remove the bolt and nut and separate the rear upper control arm assembly LH from the rear axle carrier sub-assembly LH.

NOTICE:: Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

Hide Display 48770A 27.SEPARATE REAR UPPER CONTROL ARM ASSEMBLY RH

HINT:: Use the same procedure as for the LH side.

Hide Display 51206A 28.REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY

2.917,4.01 2.917,3.76 2.917,3.76 3,3.76 false 0.583,3.833 0.75,3.833 0.75,3.833 0.833,3.917 false 1.396,3.885 1.563,3.885 1.563,3.885 1.646,3.969 false 1.75,4.333 2.167,4.333 2.167,4.333 2.583,4.083 true 1.917,4.333 2.25,4.083 true 3.042,3.698 3.292,3.948 0.25,0.25 10 false *a 0.417,3.771 0.75,4.021 0.333,0.25 10 false *b 1.229,3.802 1.563,4.052 0.333,0.25 10 false *b 1.573,4.26 1.906,4.51 0.333,0.25 10 false *b

*a	Engine Lifter
*b	Attachment
	Attachment and Wooden Block Placement Location

Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

CAUTION:: ·

The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.

·

If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:: Use attachments or equivalent tools to keep the rear suspension member sub-assembly level.

Remove the 2 bolts, 4 nuts, 2 rear suspension member lower stoppers, rear suspension member lower brace LH and rear suspension member lower brace RH.

Slowly lower the rear suspension member sub-assembly.

NOTICE:: When lowering the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

Remove the 4 rear suspension member cushions from the rear suspension member sub-assembly.

HINT:: Make sure to place an identification mark on the rear suspension member cushion so that they can be reinstalled to their original positions.

Hide Display 48790 29.REMOVE REAR UPPER CONTROL ARM ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR UPPER ARM>REMOVAL202304,202405,_53,_083074,_0402682,RM100000002AIMR_01_0009,202405,202409,_53,_083074,_0402682,RM100000002KTJ0_01_0009,202409,999999,_53,_083074,_0402682,RM100000002NT5B_01_0009,

Hide Display 48770A 30.REMOVE REAR UPPER CONTROL ARM ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 52271E 31.REMOVE REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for LH Side)

2.25,1.667 2.583,1.667 false 1.25,0.333 1.583,0.333 false 2.625,1.604 3.042,1.854 0.417,0.25 10 false *a 1.083,0.271 1.5,0.521 0.417,0.25 10 false *a

*a	Bend Portion

Using a chisel and hammer, bend the 2 portions of the rear suspension member front body mounting cushion rib.

NOTICE:: Make sure to bend the 2 portions of the cushion rib until the claws of SST can fit securely.

Apply lubricant to the contact surfaces of the rear suspension member front body mounting cushion.

0.917,1.833 1.333,1.833 true 1.917,0.604 2.25,0.271 2.25,0.271 2.417,0.271 true 2.458,0.208 2.958,0.458 0.5,0.25 10 false SST 0.604,1.771 1.021,2.021 0.417,0.25 10 true SST

Install SST as shown in the illustration.

SST: 09830-10010 (09830-01010, 09830-01040, 09830-01050)
09950-40011 (09951-04010, 09952-04010, 09954-04010, 09955-04061, 09958-04011)

NOTICE:: Apply molybdenum grease to the threads and tip of the SST center bolt before use.

2.333,1.854 2.583,1.854 false 2.083,0.802 2.333,1.219 2.333,1.219 2.583,1.219 true 0.635,1.979 0.854,2.167 0.219,0.188 10 false *a 2.625,1.792 3.125,2.042 0.5,0.25 10 false SST 2.625,1.156 3.125,1.406 0.5,0.25 10 true SST

*a	Hold
	Turn

Using SST, remove the rear suspension member front body mounting cushion while applying lubricant into the clearance between the rear suspension member front body mounting cushion and the rear suspension member sub-assembly.

SST: 09830-10010 (09830-01010, 09830-01040, 09830-01050)
09950-40011 (09951-04010, 09952-04010, 09954-04010, 09955-04061, 09958-04011)

NOTICE:: ·

Set the claws of SST into the rear suspension member sub-assembly securely as shown in the illustration.

·

Tighten SST slowly and evenly.

·

Be careful as the rear suspension member front body mounting cushion may fly out.

·

The rear suspension member front body mounting cushion cannot be reused.

Remove SST and the rear suspension member front body mounting cushion from the rear suspension member sub-assembly.

Hide Display 52271E 32.REMOVE REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for RH Side)

HINT:: Perform the same procedure as for the LH side.

Hide Display 52275A 33.REMOVE REAR SUSPENSION MEMBER REAR BODY MOUNT CUSHION LH

0.833,1.875 0.833,1.635 0.833,1.635 1.135,1.635 true 0.667,1.875 1.583,1.875 true 0.833,1.75 1.583,1.75 true 2.333,2.448 2.917,2.448 true 0.344,1.813 0.927,2.063 0.583,0.25 10 false SST 2.958,2.375 3.375,2.625 0.417,0.25 10 true SST

Install SST as shown in the illustration.

SST: 09950-00020
09950-00030
09950-60011  (09951-00330)

NOTICE:: Apply molybdenum grease to the threads and tip of the SST center bolt before use.

1.938,1.833 2.354,1.833 false 0.5,1.833 0.833,1.833 0.833,1.833 1.417,1.333 true 0.75,1.833 1.417,1.25 true 1.958,1.365 2.542,1.365 true 0.333,1.25 0.583,1.5 0.25,0.25 10 false *a 2.396,1.771 2.896,2.021 0.5,0.25 10 false SST 0.208,1.771 0.708,2.021 0.5,0.25 10 false SST 2.583,1.302 3.083,1.552 0.5,0.25 10 false SST

*a	Hold
	Turn

Using SST, remove the rear suspension member rear body mount cushion LH while applying lubricant into the clearance between the rear suspension member rear body mount cushion LH and the rear suspension member sub-assembly.

SST: 09950-00020
09950-00030
09950-60011  (09951-00330)

NOTICE:: ·

Tighten SST slowly and evenly.

·

Be careful as the rear suspension member rear body mount cushion LH may fly out.

·

The rear suspension member rear body mount cushion LH cannot be reused.

Remove SST and the rear suspension member rear body mount cushion LH from the rear suspension member sub-assembly.

Hide Display 52275A 34.REMOVE REAR SUSPENSION MEMBER REAR BODY MOUNT CUSHION RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 35.REMOVE HOLE PLUG

1.552,0.031 2.052,0.365 0.5,0.333 10 false A 0.51,0.281 1.01,0.615 0.5,0.333 10 false A 2.083,0.792 2.583,1.125 0.5,0.333 10 false A 3.167,0.698 3.406,0.948 0.24,0.25 10 false A 1.792,0.49 2.031,0.74 0.24,0.25 10 false B 0.99,0.198 1.229,0.448 0.24,0.25 10 false B

Remove the 6 hole plugs from the rear suspension member sub-assembly.

HINT:: There are 2 different shapes of hole plug.