M20C-FKS FUEL  FUEL PUMP  INSTALLATION  

Connect the fuel return vent tube sub-assembly and set the fuel suction with pump and gauge tube assembly to the fuel tank assembly.

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NOTICE:

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1.823,1.885 1.823,1.625 true 1.76,1.896 1.969,2.104 0.208,0.208 10 false *a

*a	Fuel Return Vent Tube Sub-assembly
	Front of the Vehicle

Make sure to correctly assemble the fuel return vent tube sub-assembly as shown in the illustration. If assembled incorrectly, the fuel sender gauge assembly (No. 2 fuel sender gauge assembly) may catch on the fuel return vent tube resulting in incorrect operation of the fuel sender gauge assembly (No. 2 fuel sender gauge assembly) and an incorrect value being displayed on the fuel gauge.

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Be careful not to bend the arm of the fuel sender gauge assembly.

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To avoid applying excessive force to the tip of the fuel sender gauge assembly, tilt the fuel sub-tank sub-assembly diagonally and insert it into the fuel tank assembly as shown in the illustration.

1.01,0.573 1.427,0.323 1.427,0.323 1.594,0.323 true 0.854,1.5 1.771,0.844 1.771,0.844 1.938,0.844 true 1,1.667 1.5,2.417 1.5,2.417 1.667,2.417 true 4.844,1.052 5.177,0.635 5.177,0.635 5.344,0.635 true 5.031,1.813 5.427,2.281 5.427,2.281 5.594,2.281 true 4.75,1.813 4.417,2.396 4.417,2.396 4.167,2.396 true 1.625,0.229 1.938,0.385 0.313,0.156 10 false *1 1.969,0.76 2.281,0.917 0.313,0.156 10 false *2 1.688,2.333 2,2.49 0.313,0.156 10 false *3 5.375,0.542 5.688,0.698 0.313,0.156 10 false *1 5.625,2.188 5.938,2.344 0.313,0.156 10 false *3 3.99,2.313 4.302,2.469 0.313,0.156 10 false *2

*1	Plate Sub-assembly	*2	Fuel Sub-tank Sub-assembly
*3	Fuel Sender Gauge Assembly	-	-

0.344,1.573 0.51,1.573 0.51,1.573 0.719,1.313 true 0.323,0.469 0.49,0.469 0.49,0.469 0.656,0.719 true 2.75,0.938 3,0.604 3,0.604 3.167,0.604 true 2.635,1.531 2.885,1.781 2.885,1.781 3.052,1.781 true 0.146,0.365 0.406,0.531 0.26,0.167 10 true *a 0.156,1.469 0.385,1.635 0.229,0.167 10 true *b 3.073,1.677 3.302,1.844 0.229,0.167 10 true *b 3.167,0.51 3.427,0.677 0.26,0.167 10 true *a

*a	Protrusion
*b	Notch

Align the protrusions of the fuel suction with pump and gauge tube assembly with the notches in the fuel tank assembly.

Install the fuel pump gauge retainer.

ii.

1.198,3.104 1.875,3.104 true 2.219,0.667 2.573,0.385 2.573,0.385 2.771,0.385 true 1.792,1.271 2.365,1.563 2.365,1.563 2.563,1.563 true 1.802,0.99 2.656,0.99 true 2.792,0.271 3.042,0.458 0.25,0.188 10 true *a 2.688,0.885 2.896,1.052 0.208,0.167 10 true *b 2.573,1.458 2.802,1.625 0.229,0.167 10 true *c 1.906,3 2.146,3.177 0.24,0.177 10 true *d

*a	SST (Plate)
*b	SST (Bolt)
*c	SST (Claw)
*d	Insertion Point

Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

SST

09808-14031  (09808-01030, 09808-01090)
09808-01071  

HINT:

Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

iv.

1.854,3.542 2.021,3.542 2.021,3.542 2.354,3.792 true 2.01,0.5 2.333,0.167 2.333,0.167 2.5,0.167 true 0.875,0.948 1.042,0.948 1.042,0.948 1.458,0.781 true 1.813,0.99 2.479,0.99 true 2.698,4.021 3.115,4.021 true 2.521,0.052 2.76,0.24 0.24,0.188 10 true *a 0.688,0.854 0.938,1.01 0.25,0.156 10 true *b 2.521,0.885 2.74,1.063 0.219,0.177 10 true *c 1.667,3.448 1.917,3.615 0.25,0.167 10 true *d 3.125,3.927 3.354,4.094 0.229,0.167 10 true *e

*a	SST (Handle)
*b	SST (Plate)
*c	SST (Bolt)
*d	Triangle Mark (Fuel Pump Gauge Retainer)
*e	Triangle Mark (Fuel Tank Assembly)

Install SST (handle) to SST (plate).

SST

09808-14031  (09808-01010, 09808-01030, 09808-01090)
09808-01071  

Push the fuel tube joint of the fuel tank main tube sub-assembly, and install the tube joint clip.

NOTICE:

0.969,0.76 0.729,0.385 0.729,0.385 0.573,0.385 false 1.656,0.573 1.729,0.198 1.729,0.198 1.896,0.198 false 1.625,1.083 2.094,1.479 2.094,1.479 2.26,1.479 true 1.104,3.24 1.375,3.094 1.375,3.094 1.542,3.094 false 2.438,3.271 2.75,2.813 2.75,2.813 2.917,2.813 true 0.792,3.385 1.021,3.729 1.021,3.729 1.188,3.729 true 2.594,3.396 2.938,3.781 2.938,3.781 3.104,3.781 false 1.01,1.396 0.344,1.396 true 1,1.229 0.583,1.219 0.583,1.219 0.583,1.385 true 0.375,0.292 0.594,0.469 0.219,0.177 10 false *b 1.927,0.094 2.146,0.271 0.219,0.177 10 false *a 2.313,1.406 2.531,1.583 0.219,0.177 10 false *1 0.156,1.302 0.375,1.479 0.219,0.177 10 false *c 1.573,3 1.792,3.177 0.219,0.177 10 false *1 2.948,2.729 3.167,2.906 0.219,0.177 10 false *b 0.719,4.354 0.938,4.531 0.219,0.177 10 false *d 2.375,4.344 2.594,4.521 0.219,0.177 10 false *e 1.198,3.635 1.417,3.813 0.219,0.177 10 false *b 3.135,3.688 3.354,3.865 0.219,0.177 10 false *1

*1	Tube Joint Clip
*a	Nylon Tube
*b	Fuel Tube Joint
*c	O-ring
*d	Correct
*e	Incorrect

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Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.

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Check that the fuel tube joint is securely inserted to the end.

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Check that the tube joint clip is on the collar of the fuel tube joint.

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After installing the tube joint clip, check that the fuel tank main tube sub-assembly is securely connected by pulling on it.