RM36D0EC _52 Drivetrain _083070 DRIVE SHAFT / PROPELLER SHAFT _0587576 FRONT DRIVE SHAFT ASSEMBLY(for AWD) A

DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT ASSEMBLY(for AWD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front drive shaft assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model:)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Front wheel alignment adjustment	· Clear the zero point calibration data and stored linear solenoid valve calibration data. · Perform initialization and calibration of the linear solenoid valve. · Perform yaw rate and acceleration sensor zero point calibration.	· DTCs are stored · ABS warning light illuminates · Brake warning light / yellow (minor malfunction) illuminates · Slip indicator light illuminates · VSC disabled or malfunctions	(202304,999999,_54,_083077,_0401811,RM1000000029TH7,)

Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model:)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Front wheel alignment adjustment	· Perform reset memory · Perform acceleration sensor zero point calibration and store system information memorization.	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(202304,999999,_54,_083077,_0402316,RM100000002AG8P,)
CVT fluid	ATF thermal degradation estimate reset	The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly	(202304,202405,_52,_138817,_0596468,RM100000002AWR9,202405,202409,_52,_138817,_0596468,RM100000002JJ5Q,202409,999999,_52,_138817,_0596468,RM100000002NRBH,)
CVT fluid	Air bleed oil pump with motor assembly (w/ Stop and Start System)	Stop and start system	(202304,202409,_51,_083056,_0402418,RM1000000029CS9,202409,999999,_51,_083056,_0402418,RM100000002NSFT,)

HINT:: ·

Use the same procedure for the RH and LH sides.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 1.REMOVE FRONT WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL201910,202405,_V1,_083136,_0403660,RM100000001JU8A,202405,202409,_V1,_083136,_0403660,RM100000002LVI8,202409,999999,_V1,_083136,_0403660,RM100000002NOW9,

Hide Display 51420 2.REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

for M20D-FKS: Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0004,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0004,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0004,

for A25B-FXS: Click hereEngine / Hybrid System>A25B-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083047,_0403379,RM100000002A0Z2_01_0004,202405,999999,_51,_083047,_0403379,RM100000002JNTI_01_0004,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_087037,_0417212,RM1000000029X9A_01_0004,202405,999999,_51,_087037,_0417212,RM100000002JNRH_01_0004,

for A25D-FXS: Click hereEngine / Hybrid System>A25D-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_103347,_0476958,RM100000002A17M_01_0004,202405,999999,_51,_103347,_0476958,RM100000002JNTQ_01_0004,

for A25F-FXS: Click hereEngine / Hybrid System>A25F-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY (Production date from 2021/08)>REMOVAL202304,202405,_51,_105212,_0486216,RM100000002A18G_01_0004,202405,202409,_51,_105212,_0486216,RM100000002JNUM_01_0004,202409,999999,_51,_105212,_0486216,RM100000002NOML_01_0004,

Hide Display 53737D 3.REMOVE FRONT FENDER APRON SEAL LH

for M20D-FKS: Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0141,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0141,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0141,

for A25B-FXS: Click hereEngine / Hybrid System>A25B-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083047,_0403379,RM100000002A0Z2_01_0141,202405,999999,_51,_083047,_0403379,RM100000002JNTI_01_0141,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_087037,_0417212,RM1000000029X9A_01_0141,202405,999999,_51,_087037,_0417212,RM100000002JNRH_01_0141,

for A25D-FXS: Click hereEngine / Hybrid System>A25D-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_103347,_0476958,RM100000002A17M_01_0141,202405,999999,_51,_103347,_0476958,RM100000002JNTQ_01_0141,

for A25F-FXS Click hereEngine / Hybrid System>A25F-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY (Production date from 2021/08)>REMOVAL202304,202405,_51,_105212,_0486216,RM100000002A18G_01_0141,202405,202409,_51,_105212,_0486216,RM100000002JNUM_01_0141,202409,999999,_51,_105212,_0486216,RM100000002NOML_01_0141,

Hide Display 53736E 4.REMOVE FRONT FENDER APRON SEAL RH

forM20D-FKS: Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0005,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0005,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0005,

for A25B-FXS: Click hereEngine / Hybrid System>A25B-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_083047,_0403379,RM100000002A0Z2_01_0005,202405,999999,_51,_083047,_0403379,RM100000002JNTI_01_0005,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_087037,_0417212,RM1000000029X9A_01_0005,202405,999999,_51,_087037,_0417212,RM100000002JNRH_01_0005,

for A25D-FXS: Click hereEngine / Hybrid System>A25D-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,202405,_51,_103347,_0476958,RM100000002A17M_01_0005,202405,999999,_51,_103347,_0476958,RM100000002JNTQ_01_0005,

for A25F-FXS: Click hereEngine / Hybrid System>A25F-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY (Production date from 2021/08)>REMOVAL202304,202405,_51,_105212,_0486216,RM100000002A18G_01_0005,202405,202409,_51,_105212,_0486216,RM100000002JNUM_01_0005,202409,999999,_51,_105212,_0486216,RM100000002NOML_01_0005,

Hide Display 5.DRAIN TRANSAXLE OIL

for CVT: Click hereGeneral>MAINTENANCE>K121F CONTINUOUSLY VARIABLE TRANSAXLE FLUID>REPLACEMENT202304,202405,_V1,_083136,_0584133,RM1000000029EYU,202405,202409,_V1,_083136,_0584133,RM100000002M0A7,202409,999999,_V1,_083136,_0584133,RM100000002NGKY,

for Hybrid Vehicle Transaxle: Click hereGeneral>MAINTENANCE>P710 HYBRID TRANSAXLE FLUID>REPLACEMENT202104,999999,_V1,_083136,_0400798,RM100000001WHMW,

Hide Display 6.DRAIN TRANSFER OIL

for GF1A: Click hereGeneral>MAINTENANCE>GF1A TRANSFER OIL>REPLACEMENT201910,999999,_V1,_083136,_0402918,RM100000001JLW1_01_0004,

for GF2A: Click hereGeneral>MAINTENANCE>GF2A TRANSFER OIL>REPLACEMENT201910,999999,_V1,_083136,_0402919,RM100000001JLW3_01_0006,

Hide Display 43502H 7.REMOVE FRONT AXLE SHAFT NUT LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL202304,202405,_52,_083071,_0403011,RM100000002AFTS_02_0031,202405,202409,_52,_083071,_0403011,RM100000002LVHI_02_0031,202409,999999,_52,_083071,_0403011,RM100000002NT3G_02_0031,

Hide Display 43501H 8.REMOVE FRONT AXLE SHAFT NUT RH

HINT:: Use the same procedure described for the LH side.

Hide Display 9.DISCONNECT FRONT SPEED SENSOR LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL202304,202405,_52,_083071,_0403011,RM100000002AFTS_02_0035,202405,202409,_52,_083071,_0403011,RM100000002LVHI_02_0035,202409,999999,_52,_083071,_0403011,RM100000002NT3G_02_0035,

Hide Display 10.DISCONNECT FRONT SPEED SENSOR RH

HINT:: Use the same procedure described for the LH side.

Hide Display 48810 11.DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT SHOCK ABSORBER>REMOVAL202304,999999,_53,_083073,_0402673,RM100000002AFW9_01_0002,

Hide Display 48820B 12.DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 48069 13.DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL202304,202405,_52,_083071,_0403011,RM100000002AFTS_02_0036,202405,202409,_52,_083071,_0403011,RM100000002LVHI_02_0036,202409,999999,_52,_083071,_0403011,RM100000002NT3G_02_0036,

Hide Display 48068 14.DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 15.DISCONNECT STEERING KNUCKLE WITH AXLE HUB LH

Remove the bolt and disconnect the front speed sensor and front flexible hose from the front shock absorber assembly.

NOTICE:: Be sure to separate the front speed sensor and front flexible hose from the front shock absorber assembly completely.

Remove the bolt, disengage the clamp and disconnect the front speed sensor from the front shock absorber assembly and steering knuckle.

NOTICE:: ·

Prevent foreign matter from contacting the sensor tip.

·

Be careful not to damage the front speed sensor.

·

Clean the speed sensor installation hole and the contact surfaces every time the front speed sensor is removed.

2.781,0.406 3.188,0.406 3.188,0.406 3.188,1.573 true 2.927,0.667 3.188,0.667 true 3.115,1.615 3.396,1.823 0.281,0.208 10 false *a

Matchmark

Put matchmarks on the front drive shaft assembly and front axle hub sub-assembly.

NOTICE:: Do not use a punch to make the matchmarks.

Using a plastic hammer, disconnect the front drive shaft assembly from the steering knuckle with axle hub.

NOTICE:: ·

Be careful not to damage the boot and drive shaft dust cover.

·

Do not excessively push out the drive shaft from the front axle hub.

Hide Display 16.DISCONNECT STEERING KNUCKLE WITH AXLE HUB RH

HINT:: Use the same procedure described for the LH side.

Hide Display 43420 17.REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

1.885,0.969 1.177,1.885 1.177,1.885 2.021,1.396 true 1.75,1.917 1.5,1.917 false 0.729,1.802 1.188,2 0.458,0.198 10 true SST

Using SST, remove the front drive shaft assembly LH.

SST: 09520-01011
09520-20010 (09521-02040, 09521-02010, 09521-02060)

NOTICE:: ·

Do not damage the front drive shaft oil seal LH, front axle inboard joint boot and front drive shaft dust cover LH.

·

Do not drop the front drive shaft assembly LH.

·

When carrying the front drive shaft assembly LH, hold it horizontally.

Hide Display 43410 18.REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

for Gasoline model:

Disconnect the drive shaft bearing bracket hole snap ring from the drive shaft bearing bracket.

ii.

Remove the bolt and front drive shaft assembly RH from the drive shaft bearing bracket.

NOTICE:: ·

Do not damage the front drive shaft oil seal RH, transfer case oil seal RH, front axle inboard joint boot and front drive shaft dust cover RH.

·

Do not drop the front drive shaft assembly RH.

·

When carrying the front drive shaft assembly RH, hold it horizontally.

iii.

Remove the drive shaft bearing bracket hole snap ring from the front drive shaft assembly RH.

for HV model:

Remove the 2 bolts and pull out the front drive shaft assembly RH together with the drive shaft bearing case sub-assembly.

ii.

Remove the front drive shaft assembly RH from the transaxle.

NOTICE:: ·

Do not damage the front drive shaft oil seal RH, front axle inboard joint boot and front drive shaft dust cover RH.

·

Do not drop the front drive shaft assembly RH.

·

When carrying the front drive shaft assembly RH, hold it horizontally.

HINT:: If the spline connection is stiff, using a brass bar and hammer, lightly tap the inboard joint assembly to remove it.

Hide Display 43420G 19.REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH

Using a screwdriver, remove the front drive shaft hole snap ring LH.