EXTERIOR PANELS / TRIM FRONT BUMPER(for Off Road Package) REASSEMBLY

Hide Display 52103C 1.INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY LH

a.

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	Bolt A
	Bolt B
	Nut

Install the front bumper extension sub-assembly LH with the 2 nuts and 2 bolts.

Torque:: for Bolt A : 135 N*m (1377 kgf*cm, 100 ft.*lbf); for Bolt B : 9.5 N*m (97 kgf*cm, 84 in.*lbf); for Nut : 12.5 N*m (127 kgf*cm, 9 ft.*lbf)

Hide Display 52102F 2.INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 52618 3.INSTALL FRONT BUMPER LOWER ABSORBER

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for Type A)>REASSEMBLY202304,999999,_59,_083111,_0400751,RM1000000029RQS_01_0477,

Hide Display 51441 4.INSTALL NO. 1 ENGINE UNDER COVER

a.

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Install in this Direction

Attach the guide to install the No. 1 engine under cover.

b.

Install the 2 screws and 2 bolts.

Torque:: for Bolt : 7.5 N*m (76 kgf*cm, 66 in.*lbf)

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Bolt

Screw

Hide Display 52021 5.INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

a.

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Install in this Direction

Install the front bumper reinforcement sub-assembly with the 6 bolts as shown in the illustration.

Torque:: 43 N*m (438 kgf*cm, 32 ft.*lbf)

b.

Attach the wire harness clamp.

Hide Display 52614 6.INSTALL FRONT BUMPER NO. 2 ENERGY ABSORBER

a.

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Install in this Direction

Attach the guide and install the front bumper No. 2 energy absorber.

Hide Display 52536 7.INSTALL FRONT BUMPER SIDE RETAINER LH

a.

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Install in this Direction

Attach the clip and claw to install the front bumper side retainer LH as shown in the illustration.

b.

Install the bolt.

Hide Display 52535 8.INSTALL FRONT BUMPER SIDE RETAINER RH

HINT:: Use the same procedure described for the LH side.

Hide Display 9.INSTALL ULTRASONIC SENSOR RETAINER (w/ TOYOTA Parking Assist-sensor System)

HINT:: When installing a new ultrasonic sensor retainer, heat the front bumper cover using a heat light.

Standard:

Item	Temperature
Front Bumper Cover	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat the front bumper cover and ultrasonic sensor retainer excessively.

a.

When reusing the front bumper cover:

i.

Using a heat light, heat the front bumper cover surface.

ii.

Remove any remaining double-sided tape from the front bumper cover.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the front bumper cover with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new front bumper cover surface.

b.

1.688,1.896 1.688,1.531 false 1.635,1.938 1.948,2.135 0.313,0.198 10 false *a

*a	Mark-off Line
	Primer

Apply primer to the front bumper cover on the installation area of the ultrasonic sensor retainer using a brush or felt.

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the ultrasonic sensor retainer has been attached.

c.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

d.

Remove the release paper of a new ultrasonic sensor retainer trying not to touch the adhesional surface.

e.

0.948,1.26 1.323,1.26 true 0.76,1.177 0.938,1.375 0.177,0.198 10 true *a

*a	Mark-off Line

Install the ultrasonic sensor retainer in the position shown in the illustration.

Hide Display 52438 10.INSTALL FRONT BUMPER GUARD COVER LH

a.

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Fall Prevention Hook

Attach the fall prevention hook.

b.

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Install in this Direction

Attach the claw and install the front bumper guard cover LH as shown in the illustration.

Hide Display 52437 11.INSTALL FRONT BUMPER GUARD COVER RH

HINT:: Use the same procedure described for the LH side.

Hide Display 53286C 12.INSTALL FRONT BUMPER ARM HOLE COVER LH

a.

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Fall Prevention Hook

Attach the fall prevention hook.

b.

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Install in this Direction

Attach the claw and install the front bumper arm hole cover LH as shown in the illustration.

Hide Display 53285J 13.INSTALL FRONT BUMPER ARM HOLE COVER RH

HINT:: Use the same procedure described for the LH side.

Hide Display 53113E 14.INSTALL LOWER NO. 2 RADIATOR GRILLE

a.

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Install in this Direction

Attach the claw and install the lower No. 2 radiator grille as shown in the illustration.

b.

Install the 4 screws.

Hide Display 52411 15.INSTALL FRONT BUMPER GUARD

a.

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Install in this Direction

Attach the guide and claw to install the front bumper guard as shown in the illustration.

b.

Install the 4 outside moulding retainers.

c.

Install the 4 clips.

Hide Display 52711 16.INSTALL FRONT BUMPER MOULDING

a.

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Install in this Direction

Attach the claw and guide to install the front bumper moulding as shown in the illustration.

b.

Install the 6 outside moulding retainers.

c.

Install the 4 clips.

Hide Display 53111 17.INSTALL RADIATOR GRILLE

a.

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Install in this Direction

Attach the claw and install the radiator grille as shown in the illustration.

Hide Display 75311 18.INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

a.

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Install in this Direction

Attach the claw and guide to install the radiator grille (or front panel) emblem as shown in the illustration.

b.

Install the 2 screws.

Hide Display 52128B 19.INSTALL FRONT BUMPER HOLE COVER LH

a.

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Install in this Direction

Attach the claw and install the front bumper hole cover LH as shown in the illustration.

Hide Display 52127D 20.INSTALL FRONT BUMPER HOLE COVER RH

HINT:: Use the same procedure described for the LH side.

Hide Display 53112A 21.INSTALL LOWER RADIATOR GRILLE

a.

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Install in this Direction

Attach the claw and guide to install the lower radiator grille.

b.

Install the 2 outside moulding retainers.

Hide Display 53115B 22.INSTALL RADIATOR GRILLE BRACKET

a.

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Install in this Direction

Attach the claw and install the radiator grille bracket as shown in the illustration.

b.

Install the 6 screws.

c.

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	Screw
	Clip (A)
	Clip (B)

Install the 2 clips (B) and attach the guide.

d.

Install the 4 clips (A).

e.

Install the 2 screws.

Hide Display 53395E 23.INSTALL FRONT HOOD TO END PANEL SEAL

a.

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Install in this Direction

Attach the clip and install the front hood to end panel seal.

Hide Display 81220 24.INSTALL FOG LIGHT ASSEMBLY LH

Click hereVehicle Exterior>LIGHTING (EXT)>FOG LIGHT ASSEMBLY (for LED Fog Light)>INSTALLATION202304,999999,_59,_083096,_0419112,RM1000000029SWS_02_0001,

Hide Display 81210A 25.INSTALL FOG LIGHT ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 26.INSTALL NUT

a.

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Install in this Direction

Install the 2 nuts.

Hide Display 88211B 27.INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY

Click hereEngine / Hybrid System>CRUISE CONTROL>MILLIMETER WAVE RADAR SENSOR>INSTALLATION202304,999999,_51,_083055,_0401007,RM1000000029L6M_04_0001,

Hide Display 86790B 28.INSTALL FRONT TELEVISION CAMERA ASSEMBLY

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>TELEVISION CAMERA (for Front)>INSTALLATION202304,999999,_56,_083082,_0403106,RM1000000029RT7_01_0001,

Hide Display 89347B 29.INSTALL FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ TOYOTA Parking Assist-sensor System)

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>ULTRASONIC SENSOR (for Front)>INSTALLATION202304,202405,_56,_083082,_0403104,RM1000000029L6P_01_0074,202405,202409,_56,_083082,_0403104,RM100000002KYQR_01_0074,202409,999999,_56,_083082,_0403104,RM100000002NTZS_01_0074,

Hide Display 89341L 30.INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>ULTRASONIC SENSOR (for Front)>INSTALLATION202304,202405,_56,_083082,_0403104,RM1000000029L6P_01_0067,202405,202409,_56,_083082,_0403104,RM100000002KYQR_01_0067,202409,999999,_56,_083082,_0403104,RM100000002NTZS_01_0067,

Hide Display 89341K 31.INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>ULTRASONIC SENSOR (for Front)>INSTALLATION202304,202405,_56,_083082,_0403104,RM1000000029L6P_01_0069,202405,202409,_56,_083082,_0403104,RM100000002KYQR_01_0072,202409,999999,_56,_083082,_0403104,RM100000002NTZS_01_0072,

Hide Display 82114 32.INSTALL NO. 4 ENGINE ROOM WIRE

a.

Attach the clamp and install the No. 4 engine room wire.

1.917,2.188 1.917,1.688 true 5.156,2.208 5.156,1.708 true 3.177,1.667 3.177,1.167 true 0.583,2.792 0.833,3.01 0.25,0.219 12 true *A 2.167,2.083 2.417,2.302 0.25,0.219 12 true *A 4.781,2.063 5.031,2.281 0.25,0.219 12 true *A 6.385,2.771 6.635,2.99 0.25,0.219 12 true *A 3.469,1.99 3.719,2.208 0.25,0.219 12 true *B 3.865,1.24 4.115,1.458 0.25,0.219 12 true *C 1.802,2.188 2.052,2.406 0.25,0.219 12 true *A 5.063,2.198 5.313,2.417 0.25,0.219 12 true *A 2.917,1.635 3.448,1.823 0.531,0.188 12 true *C,*B

*A	w/ TOYOTA Parking Assist-sensor System	*B	w/ Panoramic View Monitor System
*C	w/ Dynamic Radar Cruise Control System	-	-

b.

Connect each connector.

EXTERIOR PANELS / TRIM FRONT BUMPER(for Off Road Package) REASSEMBLY

PROCEDURE