RM36D0EC _59 Vehicle Exterior _083111 EXTERIOR PANELS / TRIM _0400751 FRONT BUMPER(for Type A) A

EXTERIOR PANELS / TRIM  FRONT BUMPER(for Type A)  REASSEMBLY  


PROCEDURE

Hide 52103C 1.INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY LH

a.
B525596C01
0,0 0,0 false
V100135

Bolt A
V100136

Bolt B
V100137

Nut


Install the front bumper extension sub-assembly LH with the 2 nuts and 2 bolts.

Torque:
for Bolt A : 135 N*m (1377 kgf*cm, 100 ft.*lbf)
for Bolt B : 9.5 N*m (97 kgf*cm, 84 in.*lbf)
for Nut : 12.5 N*m (127 kgf*cm, 9 ft.*lbf)


Hide 52102F 2.INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 52618 3.INSTALL FRONT BUMPER LOWER ABSORBER (for HV Model)

a.
B525606C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw to install the front bumper lower absorber as shown in the illustration.


b.
B525609

Install the clip.


Hide 52618 4.INSTALL FRONT BUMPER LOWER ABSORBER (for Gasoline Model)

a.
B525447C01
0,0 0,0 false
V113147

Install in this Direction


Attach the guide and install the front bumper lower absorber as shown in the illustration.


b.
B525438

Install the 5 bolts.


Hide 51441 5.INSTALL NO. 1 ENGINE UNDER COVER

a.
B525595C01
0,0 0,0 false
V113147

Install in this Direction


Attach the guide to install the No. 1 engine under cover.


b.

Install the 2 screws and 2 bolts.

Torque:
for Bolt : 7.5 N*m (76 kgf*cm, 66 in.*lbf)

B555216C02
0,0 0,0 false
V100135

Bolt
V100136

Screw



Hide 52132A 6.INSTALL FRONT BUMPER NO. 2 REINFORCEMENT (for HV Model)

a.
B523484

Install the front bumper No. 2 reinforcement with the 4 nuts.

Torque:
18 N*m (184 kgf*cm, 13 ft.*lbf)


Hide 52021 7.INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

a.
B555161

Install the front bumper reinforcement sub-assembly with the 6 bolts.

Torque:
43 N*m (438 kgf*cm, 32 ft.*lbf)


b.
B522114

Attach the wire harness clamp.


Hide 52614 8.INSTALL FRONT BUMPER NO. 2 ENERGY ABSORBER

a.
B523483C01
0,0 0,0 false
V113147

Install in this Direction


Attach the guide and install the front bumper No. 2 energy absorber.


Hide 52536 9.INSTALL FRONT BUMPER SIDE RETAINER LH

a.
B560118C01
0,0 0,0 false
V113147

Install in this Direction
V100135

Bolt
V100136

Screw


Attach the claw to install the front bumper side retainer LH as shown in the illustration.


b.

Install the screw.


c.

Install the bolt.


Hide 52535 10.INSTALL FRONT BUMPER SIDE RETAINER RH

HINT:

Use the same procedure described for the LH side.


Hide 53112E 11.INSTALL LOWER NO. 1 RADIATOR GRILLE

a.
B555215C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and guide to install the lower No. 1 radiator grille as shown in the illustration.


Hide 53113E 12.INSTALL LOWER NO. 2 RADIATOR GRILLE

a.
B555160C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the lower No. 2 radiator grille as shown in the illustration.


b.
B555158

Install the 2 screws.


Hide 52711 13.INSTALL FRONT BUMPER MOULDING (for Separate Type)

a.
B525249C03
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the front bumper moulding as shown in the illustration.


b.
B526134

Install the 2 screws.


Hide 52411 14.INSTALL FRONT BUMPER GUARD

a.

Attach the claw and guide to install the front bumper guard as shown in the illustration.

B555157C01
0,0 0,0 false
V113147

Install in this Direction - -



b.
B555155C01
0,0 0,0 false

Install the 6 outside moulding retainers as shown in the illustration.


c.

Install the 2 screws.


Hide 52438 15.INSTALL FRONT BUMPER GUARD COVER LH

a.
B555211C02
0,0 0,0 false
V100135

Fall Prevention Hook


Connect the fall prevention hook as shown in the illustration.


b.
B555152C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the front bumper guard cover LH as shown in the illustration.


Hide 52437 16.INSTALL FRONT BUMPER GUARD COVER RH

HINT:

Use the same procedure described for the LH side.


Hide 17.INSTALL FRONT BUMPER ARM HOLE COVER LH

a.
B555210C02
0,0 0,0 false
V100135

Fall Prevention Hook


Connect the fall prevention hook as shown in the illustration.


b.
B555154C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the front bumper arm hole cover LH as shown in the illustration.


Hide 18.INSTALL FRONT BUMPER ARM HOLE COVER RH

HINT:

Use the same procedure described for the LH side.


Hide 75311 19.INSTALL RADIATOR GRILLE EMBLEM (w/ Dynamic Radar Cruise Control System)

a.
B555150C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and guide to install the radiator grille emblem as shown in the illustration.


b.

Install the screw.


Hide 20.INSTALL RADIATOR GRILLE EMBLEM SUB-ASSEMBLY (w/o Dynamic Radar Cruise Control System)

HINT:

Use the same procedure described for the radiator grille emblem (w/ Dynamic Radar Cruise Control System).


Hide 52128B 21.INSTALL FRONT BUMPER HOLE COVER LH

a.
B638351C02
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the front bumper hole cover LH.


b.

Install the clip.


Hide 52127D 22.INSTALL FRONT BUMPER HOLE COVER RH

HINT:

Use the same procedure described for the LH side.


Hide 53124B 23.INSTALL SIDE RADIATOR GRILLE MOULDING LH

a.
B555146C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the side radiator grille moulding LH as shown in the illustration.


Hide 53123B 24.INSTALL SIDE RADIATOR GRILLE MOULDING RH

HINT:

Use the same procedure described for the LH side.


Hide 53115B 25.INSTALL RADIATOR GRILLE BRACKET

a.
B552831C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the radiator grille bracket as shown in the illustration.


b.

Install the 8 screws.


c.
B525781C02
0,0 0,0 false
V100135

Screw
V100136

Clip (A)
V100137

Clip (B)


Attach the guide and install the 2 clips (B).


d.

Install the 4 clips (A).


e.

Install the 2 screws.


Hide 53395E 26.INSTALL FRONT HOOD TO END PANEL SEAL

a.
B552829C01
0,0 0,0 false
V113147

Install in this Direction


Attach the clip and install the front hood to end panel seal as shown in the illustration.


Hide 81210A 28.INSTALL FOG LIGHT ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 29.INSTALL NUT (w/ Dynamic Radar Cruise Control System)

a.
B525785C01
0,0 0,0 false
V113147

Install in this Direction


Install the 2 nuts as shown in the illustration.


Hide 88211B 30.INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

Click hereEngine / Hybrid System>CRUISE CONTROL>MILLIMETER WAVE RADAR SENSOR>INSTALLATION

Hide 82114 34.INSTALL NO. 4 ENGINE ROOM WIRE

a.

Connect each connector.

B552827C05
4.917,1.385 5.25,1.385 true 1.427,0.99 1.708,1.26 true 5.885,0.99 5.896,1.438 true 1.177,1.979 1.417,2.208 0.24,0.229 12 true *A 3.479,1.656 3.719,1.885 0.24,0.229 12 true *B 4.969,1.823 5.208,2.052 0.24,0.229 12 true *A 1.979,1.854 2.219,2.083 0.24,0.229 12 true *A 5.75,2 5.99,2.229 0.24,0.229 12 true *A 3.823,1 4.063,1.229 0.24,0.229 12 true *C 1.198,0.771 1.438,1 0.24,0.229 12 true *A 5.76,0.771 6,1 0.24,0.229 12 true *A
*A w/ TOYOTA Parking Assist-sensor System *B w/ Panoramic View Monitor System
*C w/ Dynamic Radar Cruise Control System - -



b.

Attach the clamp and install the No. 4 engine room wire.


Hide 35.INSTALL FOG LIGHT SEAL (w/o TOYOTA Parking Assist-sensor System)

HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

·

When installing the fog light seal, heat the front bumper assembly using a heat light.



Standard:
Item Temperature
Front Bumper Assembly 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



a.

When reusing the front bumper cover:

i.

Using a heat light, heat the front bumper cover surface.


ii.

Remove any remaining double-sided tape from the front bumper assembly.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the fog light seal with any double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean the surface of the new front bumper cover.





b.
B525977C01
0.917,1.417 1.417,1.417 true 0.688,1.302 0.948,1.521 0.26,0.219 10 true *a
*a Mark-off Line
V100155

Primer


Apply primer to the front bumper assembly on the installation area of the fog light seal using a brush or felt.

NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the fog light seal has been attached.




c.

Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.


Recommended drying time:

10 minutes or more (at 23°C (73°F))



d.

Remove the release paper of a new fog light seal trying not to touch the adhesional surface.


e.
B525976C01
1,1.333 1.417,1.333 true 2.354,0.802 2.771,0.802 true 0.667,1.25 0.979,1.448 0.313,0.198 10 true *a 2.719,0.708 3.031,0.906 0.313,0.198 10 true *1
*1 No. 4 Engine Room Wire
*a Mark-off Line


Install the No. 4 engine room wire in the position shown in the illustration.


f.

Install the fog light seal in the position shown in the illustration.