35015Y
1.INSTALL TRANSAXLE SIDE COVER SUB-ASSEMBLY
|
Area to be Cleaned |
Clean the transaxle side cover sub-assembly installation surface of the transaxle case sub-assembly.
Completely remove any oil or grease from the contact surfaces of the transaxle case sub-assembly.
Coat a new O-ring with Toyota Genuine CVT fluid FE and install it to a new transaxle side cover sub-assembly.
Temporarily install the transaxle side cover sub-assembly to the transaxle case sub-assembly with the 11 bolts.
Tighten the 11 bolts in the order shown in the illustration.
32901L
2.INSTALL OIL COOLER ELBOW SUB-ASSEMBLY
32941R
3.INSTALL OIL COOLER INLET HOSE
| *a | 2 to 7 mm (0.0787 to 0.275 in.) |
| *b | 0 to 3 mm (0 to 0.118 in.) |
| *c | Paint Mark |
Install the oil cooler inlet hose to the transmission oil cooler and oil cooler elbow sub-assembly, and slide the 2 hose clips to secure the hose.
Make sure to slide the oil cooler inlet hose until it contacts the hose stopper of the transmission oil cooler and oil cooler elbow sub-assembly.
Make sure to align the paint mark of the oil cooler inlet hose with the paint mark of the transmission oil cooler and oil cooler elbow sub-assembly.
32942N
4.INSTALL NO. 1 OIL COOLER OUTLET HOSE
| *a | 2 to 7 mm (0.0787 to 0.275 in.) |
| *b | 0 to 3 mm (0 to 0.118 in.) |
| *c | Paint Mark |
Install the No. 1 oil cooler outlet hose to the transmission oil cooler and oil cooler elbow sub-assembly and slide the 2 hose clips to secure the hose.
Make sure to slide the No. 1 oil cooler outlet hose until it contacts the hose stopper of the transmission oil cooler and oil cooler elbow sub-assembly.
Make sure to align the paint mark of the No. 1 oil cooler outlet hose with the paint mark of the transmission oil cooler and oil cooler elbow sub-assembly.
16261G
5.CONNECT NO. 1 WATER BY-PASS HOSE
12361
6.INSTALL FRONT ENGINE MOUNTING INSULATOR
82121
7.CONNECT ENGINE WIRE
Attach the 3 clamps to connect the engine wire to the continuously variable transaxle assembly.
Connect the engine wire to the continuously variable transaxle assembly with the bolt.
Attach the clamp.
Connect the engine wire to the continuously variable transaxle assembly with the bolt.
74404B
8.INSTALL BATTERY CLAMP SUB-ASSEMBLY
89661
9.INSTALL ECM
10.INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE
17751
11.INSTALL NO. 1 INLET AIR CLEANER
12601B
12.INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
13.INSTALL BATTERY
14.ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID
15.INSPECT FOR CONTINUOUSLY VARIABLE TRANSAXLE FLUID LEAK
53737D
16.INSTALL FRONT FENDER APRON SEAL LH
51420
17.INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
51441
18.INSTALL NO. 1 ENGINE UNDER COVER
53896B
19.INSTALL FRONT FENDER FRONT SPLASH SHIELD LH
53895B
20.INSTALL FRONT FENDER FRONT SPLASH SHIELD RH