RM36D0EC _52 Drivetrain _138817 K121F CVT _0584980 OIL PAN A

K121F CVT  OIL PAN  INSTALLATION  


PROCEDURE

Hide 35015Y 1.INSTALL TRANSAXLE SIDE COVER SUB-ASSEMBLY

a.
C399137C01
0,0 0,0 false
V100145

Area to be Cleaned


Clean the transaxle side cover sub-assembly installation surface of the transaxle case sub-assembly.

NOTICE:

Completely remove any oil or grease from the contact surfaces of the transaxle case sub-assembly.



b.

Coat a new O-ring with Toyota Genuine CVT fluid FE and install it to a new transaxle side cover sub-assembly.


c.
C405176E01
0.354,0.156 0.667,0.354 0.313,0.198 10 false 1 2.604,1.823 2.917,2.021 0.313,0.198 10 true 2 0.406,1.74 0.615,1.979 0.208,0.24 10 false 4 2.708,0.333 2.917,0.521 0.208,0.188 10 true 3 1.406,0.063 1.615,0.302 0.208,0.24 10 true 6 2.76,0.969 2.969,1.208 0.208,0.24 10 true 5 1.833,1.927 2.042,2.167 0.208,0.24 10 true 7 1.948,0.042 2.156,0.281 0.208,0.24 10 true 8 1.292,1.927 1.5,2.167 0.208,0.24 10 true 9 2.208,0.146 2.49,0.365 0.281,0.219 10 true 10 0.125,0.948 0.396,1.167 0.271,0.219 10 true 11

Temporarily install the transaxle side cover sub-assembly to the transaxle case sub-assembly with the 11 bolts.


d.

Tighten the 11 bolts in the order shown in the illustration.

Torque:
7.4 N*m (75 kgf*cm, 65 in.*lbf)


Hide 32941R 3.INSTALL OIL COOLER INLET HOSE

a.
C405183C01
1.76,2.49 2.177,2.208 2.177,2.208 1.927,2.5 false 2.344,3.042 2.656,3.198 0.313,0.156 10 false *a 2.469,2.875 2.781,3.031 0.313,0.156 10 false *b 2.219,2.135 2.531,2.292 0.313,0.156 10 false *c
*a 2 to 7 mm (0.0787 to 0.275 in.)
*b 0 to 3 mm (0 to 0.118 in.)
*c Paint Mark


Install the oil cooler inlet hose to the transmission oil cooler and oil cooler elbow sub-assembly, and slide the 2 hose clips to secure the hose.

NOTICE:
·

Make sure to slide the oil cooler inlet hose until it contacts the hose stopper of the transmission oil cooler and oil cooler elbow sub-assembly.

·

Make sure to align the paint mark of the oil cooler inlet hose with the paint mark of the transmission oil cooler and oil cooler elbow sub-assembly.




Hide 32942N 4.INSTALL NO. 1 OIL COOLER OUTLET HOSE

a.
C405185C01
1.719,2.521 2.146,2.198 2.146,2.198 1.958,2.5 false 2.354,3.073 2.677,3.271 0.323,0.198 10 false *a 2.479,2.896 2.792,3.094 0.313,0.198 10 false *b 2.198,2.104 2.51,2.302 0.313,0.198 10 false *c
*a 2 to 7 mm (0.0787 to 0.275 in.)
*b 0 to 3 mm (0 to 0.118 in.)
*c Paint Mark


Install the No. 1 oil cooler outlet hose to the transmission oil cooler and oil cooler elbow sub-assembly and slide the 2 hose clips to secure the hose.

NOTICE:
·

Make sure to slide the No. 1 oil cooler outlet hose until it contacts the hose stopper of the transmission oil cooler and oil cooler elbow sub-assembly.

·

Make sure to align the paint mark of the No. 1 oil cooler outlet hose with the paint mark of the transmission oil cooler and oil cooler elbow sub-assembly.




Hide 82121 7.CONNECT ENGINE WIRE

a.
C405190

Attach the 3 clamps to connect the engine wire to the continuously variable transaxle assembly.


b.

Connect the engine wire to the continuously variable transaxle assembly with the bolt.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


c.
C405189

Attach the clamp.


d.

Connect the engine wire to the continuously variable transaxle assembly with the bolt.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 15.INSPECT FOR CONTINUOUSLY VARIABLE TRANSAXLE FLUID LEAK