RM36D0EC _51 Engine / Hybrid System _087039 M20C-FKS EMISSION CONTROL _0418176 EGR VALVE A

M20C-FKS EMISSION CONTROL  EGR VALVE  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR valve assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
·

Replacement of EGR valve assembly

·

Air intake system parts

·

Gas leak from exhaust system is repaired


Inspection After Repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


PROCEDURE

Hide 2.DISCONNECT ENGINE WIRE

a.
A449525

Remove the bolt and fuel delivery guard.


b.
A449511

Disconnect the 2 connectors.


c.

Remove the 2 bolts.


d.

Disconnect the 2 wire harness clamps and disconnect the engine wire.


Hide 25601 3.REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

a.
A427802

Using an 8 mm socket wrench, remove the 4 bolts and No. 1 EGR pipe sub-assembly from the intake manifold and EGR valve assembly.


b.
A427803

Remove the EGR valve adapter gasket from the No. 1 EGR pipe sub-assembly.


c.
A427804

Remove the EGR inlet gasket from the intake manifold.


Hide 25620 4.REMOVE EGR VALVE ASSEMBLY

a.
A427805C02
0.917,1.333 1.083,1.333 1.083,1.333 1.333,1.667 true 2,0.5 2.167,0.25 2.167,0.25 2.333,0.25 true 0.667,1.25 0.917,1.417 0.25,0.167 10 true *1 2.333,0.167 2.583,0.333 0.25,0.167 10 true *2
*1 No. 8 Water By-pass Hose
*2 No. 4 Water By-pass Hose


Slide the 2 clips and disconnect the No. 8 water by-pass hose and remove the No. 4 water by-pass hose from the EGR valve assembly.


b.
A427806

Using the 8 mm socket wrench, remove the 2 bolts and EGR valve assembly.