HEATING / AIR CONDITIONING  AIR CONDITIONING UNIT(for M20C-FKS)  DISASSEMBLY  

87130D 1.REMOVE BLOWER ASSEMBLY

87201B 2.REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY

a.

Detach the claw and remove the No. 2 air duct sub-assembly.

88897P 3.REMOVE ASPIRATOR (for Automatic Air Conditioning System)

a.

Detach the guide.

b.

Detach the claw and remove the aspirator.

88625Q 4.REMOVE COOLER THERMISTOR (ROOM TEMPERATURE SENSOR) (for Automatic Air Conditioning System)

a.

Remove the cooler thermistor (room temperature sensor).

88326C 5.REMOVE COVER PLATE (for Manual Air Conditioning System)

a.

Detach the claw and remove the grommet.

88539J 6.REMOVE DRAIN COOLER HOSE

a.

Remove the drain cooler hose.

82210K 7.REMOVE AIR CONDITIONING HARNESS ASSEMBLY

a.

Disconnect 3 connectors.

4.51,0.917 4.677,1.104 0.167,0.188 10 true *a 4.521,1.76 4.688,1.948 0.167,0.188 10 true *a 5.01,0.896 5.177,1.083 0.167,0.188 10 true *a 3.927,2.385 4.094,2.573 0.167,0.188 10 true *a 4.052,1.896 4.219,2.083 0.167,0.188 10 true *a 3.781,1.167 3.948,1.354 0.167,0.188 10 true *a 1.719,1.698 1.885,1.885 0.167,0.188 10 true *b

*a

Clamp

*b

Guide

b.

Detach the clamp and guide and remove the air conditioning harness assembly.

87050C 8.REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

a.

0.115,0.104 0.5,0.396 0.385,0.292 12 false *A 0.115,2.531 0.5,2.823 0.385,0.292 12 false *B

*A	for Automatic Air Conditioning System
*B	for Manual Air Conditioning System

Remove the 3 screws.

b.

Detach the guide and remove the No. 1 air conditioning radiator damper servo sub-assembly.

87050D 9.REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

a.

Remove the 2 screws.

b.

Detach the guide and remove the No. 2 air conditioning radiator damper servo sub-assembly.

88897M 10.REMOVE HEATER PIPE GROMMET

a.

Remove the heater pipe grommet.

87124B 11.REMOVE HEATER CLAMP

a.

Detach the claw and remove the heater clamp.

87107A 12.REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

a.

0,0 0,0 false

Remove in this Direction

Remove the heater radiator unit sub-assembly as shown in the illustration.

NOTICE:

Prepare a drain pan or cloth in case the coolant leaks.

88899L 13.REMOVE COOLING UNIT PARTS

a.

Remove the cooling unit parts.

88515 14.REMOVE COOLER EXPANSION VALVE

a.

0.135,0.115 0.51,0.354 0.375,0.24 12 false *A 0.135,2.448 0.51,2.688 0.375,0.24 12 false *B

*A	for Automatic Air Conditioning System
*B	for Manual Air Conditioning System

Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and cooler expansion valve.

b.

Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.

88501 15.REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

a.

Remove the 2 screws.

5.729,3.885 6.063,3.885 true 5.573,3.781 5.76,3.969 0.188,0.188 10 true *a

*a	No. 1 Cooler Thermistor Lead Wire	-	-
	Detach lead wire from guide	-	-

b.

Detach the claw and guide, and then while detaching the lead wire of the No. 1 cooler thermistor from the guide, separate the upper heater case with No. 1 cooler evaporator sub-assembly from the lower heater case as shown in the illustration.

c.

Detach the guide.

d.

Remove the No. 1 cooler evaporator sub-assembly with No. 1 cooler thermistor from the upper heater case.

88625 16.REMOVE NO. 1 COOLER THERMISTOR

87114B 17.REMOVE HEATER COVER

NOTICE:

Perform this procedure only when removal/installation of the heater cover is necessary.

If the heater cover is removed, the heater cover itself can be reused, but the air conditioning radiator assembly cannot be reused. After the heater cover is installed, the support (triangular rib) on the air conditioning radiator assembly is crushed. Therefore, if the air conditioning radiator assembly is reused, abnormal noise may occur due to looseness.

a.

0,0 0,0 false

Remove in this Direction

Remove the screw.

b.

Remove the heater cover as shown in the illustration.