RM36D0EC _59 Vehicle Exterior _083093 DOOR / HATCH _0403700 BACK DOOR SUPPORT A

DOOR / HATCH  BACK DOOR SUPPORT  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure below is for the LH side.



PROCEDURE

Hide 68984 1.INSTALL BACK DOOR STAY STOPPER

a.
B522758

Attach the claw and install the back door stay stopper to the back door lower damper stay bracket LH.


Hide 68948 2.INSTALL BACK DOOR LOWER DAMPER STAY BRACKET LH

a.

Clean the bolt holes in the vehicle body.


b.
B522766N01
2.25,0.792 2.406,0.99 0.156,0.198 10 true 1 1.26,1.927 1.417,2.125 0.156,0.198 10 true 2

Temporarily install the back door lower damper stay bracket LH with back door stay stopper with the 2 new bolts.


c.

Tighten the 2 bolts in the order shown in the illustration.

Torque:
9.0 N*m (92 kgf*cm, 80 in.*lbf)

HINT:

With the door closed, install the back door lower damper stay bracket LH so that the arrow marker is facing the top side of the vehicle.



Hide 68946 3.INSTALL BACK DOOR UPPER DAMPER STAY BRACKET LH

a.

Clean the bolt holes in the vehicle body.


b.
B522770
2.5,0.667 2.656,0.865 0.156,0.198 10 true 1 1.813,1.854 1.969,2.052 0.156,0.198 10 true 2

Temporarily install the back door upper damper stay bracket LH with the 2 new bolts.


c.

Tighten the 2 bolts in the order shown in the illustration.

Torque:
9.0 N*m (92 kgf*cm, 80 in.*lbf)

HINT:

With the door closed, install the back door upper damper stay bracket LH so that the arrow marker is facing the top side of the vehicle.



Hide 68960C 4.INSTALL BACK DOOR STAY SET LH

CAUTION:
B522754

·

Do not perform work if the back door is not securely supported.

·

The back door could fall, resulting in injury.



NOTICE:
·

Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinder while servicing.

·

Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the rod and result in gas leaks.

·

Do not apply any horizontal load to the back door stay assembly in order to prevent the piston rod from deforming.



a.
B522771

Attach the 2 ball joints to install the back door stay set LH.

NOTICE:

Install the back door stay set LH while supporting the back door by hand.



b.

Check that the back door stay set LH is engaged to the ball joints and that it cannot be pulled out.