RM36D0EC _54 Brake _083079 BRAKE (FRONT) _0403353 FRONT BRAKE A

BRAKE (FRONT)  FRONT BRAKE  REASSEMBLY  


CAUTION / NOTICE / HINT

PROCEDURE

Hide 47547B 1.TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

a.

Temporarily install the front disc brake bleeder plug to the front disc brake cylinder.

HINT:

Tighten the front disc brake bleeder plug after bleeding the system.



Hide 31478B 2.INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

a.

Install the front disc brake bleeder plug cap to the front disc brake bleeder plug.


Hide 3.INSTALL PISTON SEAL

a.
C369844C01
0,0 0,0 false
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.


b.
C397696C01
0.75,0.875 0.948,0.542 0.948,0.542 1.021,0.542 true 0.958,1.063 1.083,1.063 true 1.115,0.979 1.427,1.135 0.313,0.156 10 false *1 1.063,0.458 1.375,0.635 0.313,0.177 10 false *2
*1 Piston Seal
*2 Front Disc Brake Cylinder


Install the piston seal to the front disc brake cylinder.

NOTICE:

Securely install the piston seal into the groove of the front disc brake cylinder.



Hide 47731 4.INSTALL FRONT DISC BRAKE PISTON

a.
C397697C01
1.188,0.385 1.323,0.24 1.323,0.24 1.396,0.24 true 1.188,1.25 1.25,1.083 1.25,1.083 1.333,1.083 true 1.458,0.177 1.771,0.333 0.313,0.156 10 false *1 1.385,1.01 1.698,1.167 0.313,0.156 10 false *2
*1 Cylinder Boot
*2 Front Disc Brake Piston
V100155

Lithium Soap Base Glycol Grease


Apply a thin layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.


b.

Apply a thin layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston.


c.

Install the cylinder boot to the front disc brake piston.

NOTICE:

Securely install the cylinder boot into the groove of the front disc brake piston.



d.

Install the front disc brake piston to the front disc brake cylinder.

NOTICE:

Do not forcibly install the front disc brake piston into the front disc brake cylinder.



Hide 5.INSTALL CYLINDER BOOT

a.
C397698C01
1.427,1.021 1.427,0.677 1.427,0.677 1.625,0.677 false 2.375,0.74 2.375,1.083 true 2.333,0.354 1.5,0.354 false 2.333,1.125 2.646,1.281 0.313,0.156 10 false *1 1.292,0.292 1.5,0.5 0.208,0.208 10 false *2 1.375,1.052 1.688,1.208 0.313,0.156 10 false *3
*1 Cylinder Boot
*2 Front Disc Brake Piston
*3 Front Disc Brake Cylinder


Install the cylinder boot to the front disc brake cylinder as shown in the illustration.

NOTICE:
·

Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.

·

Do not damage the cylinder boot.