RM36D0EC _52 Drivetrain _083070 DRIVE SHAFT / PROPELLER SHAFT _0403348 FRONT DRIVE SHAFT ASSEMBLY(for 2WD) A

DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT ASSEMBLY(for 2WD) DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:: ·

When using a vise, place aluminum plates between the part and vise.

·

When using a vise, do not overtighten it.

HINT:: ·

Use the same procedure for the RH and LH sides.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 43448G 1.SEPARATE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

Using a screwdriver, separate the front No. 2 axle inboard joint boot clamp as shown in the illustration.

Hide Display 43448F 2.SEPARATE FRONT AXLE INBOARD JOINT BOOT CLAMP

HINT:: Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.

Hide Display 3.SEPARATE FRONT AXLE INBOARD JOINT BOOT

Separate the front axle inboard joint boot from the front drive inboard joint assembly.

Hide Display 43040 4.REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

Remove the old grease from the front drive inboard joint assembly.

1.74,0.896 1.198,0.292 1.198,0.292 2.042,0.521 false 1,0.167 1.313,0.365 0.313,0.198 10 false *a

Matchmark

Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

NOTICE:: Do not use a punch for the marks.

Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.

2.844,1.031 1.813,1.479 1.813,1.479 2.896,1.104 false 1.625,1.396 1.896,1.646 0.271,0.25 10 false *a

Matchmark

Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

NOTICE:: Do not use a punch for the marks.

Using a brass bar and hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

NOTICE:: ·

Do not tap the rollers.

·

Do not drop the tripod joint.

Hide Display 5.REMOVE FRONT AXLE INBOARD JOINT BOOT

Remove the front No. 2 axle inboard joint boot clamp, front axle inboard joint boot and front axle inboard joint boot clamp.

Hide Display 6.REMOVE FRONT DRIVE SHAFT DAMPER CLAMP (for LH Side)

Type A:

0.51,1.844 0.698,1.938 0.698,1.938 1,1.76 false 0.635,1.938 0.948,2.094 0.313,0.156 10 false *a

Claw

Using needle-nose pliers, disengage each claw as shown in the illustration and separate the 2 front drive shaft damper clamps.

Type B:

Using needle-nose pliers, separate the 2 front drive shaft damper clamps.

Hide Display 43474E 7.REMOVE FRONT DRIVE SHAFT DAMPER (for LH Side)

Remove the front drive shaft damper and 2 front drive shaft damper clamps from the front drive outboard joint shaft assembly.

Hide Display 43447D 8.SEPARATE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

Using a screwdriver, separate the front No. 2 axle outboard joint boot clamp.

Hide Display 43447C 9.SEPARATE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

HINT:: Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.

Hide Display 10.REMOVE FRONT AXLE OUTBOARD JOINT BOOT

Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.

Remove the old grease from the outboard joint.