RM38N0EC _52 Drivetrain _111808 AXLE AND DIFFERENTIAL _0501334 REAR AXLE CARRIER(for AWD) A

AXLE AND DIFFERENTIAL REAR AXLE CARRIER(for AWD) INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: ·

When removing or installing the rear disc brake caliper assembly, pushing back the disc brake piston may cause a large clearance between the brake pads and brake disc. When the brake pedal is depressed with a large clearance between the brake pads and the brake disc, DTC C140000 and/or C140A00 related to abnormal brake fluid pressure may be stored. Make sure to clear any DTCs after performing this procedure.

·

While the auxiliary battery is connected, even if the ignition switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected.

HINT:: ·

Use the same procedure for the RH and LH sides.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 1.TEMPORARILY INSTALL REAR AXLE CARRIER SUB-ASSEMBLY

Temporarily install the rear axle carrier sub-assembly to the rear shock absorber assembly with the nut and plate washer.

NOTICE:: Hold the rear axle carrier pin while rotating the nut.

Temporarily install the rear axle carrier sub-assembly to the rear upper control arm assembly with the bolt and nut.

NOTICE:: ·

Insert the bolt with the threaded end facing the rear of the vehicle.

·

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

0.948,0.323 1.167,0.531 0.219,0.208 10 true A 1.021,1.292 1.24,1.5 0.219,0.208 10 true A 2.146,0.083 2.375,0.271 0.229,0.188 10 true B

Install the rear trailing arm assembly to the rear axle carrier sub-assembly with the 3 bolts and nut.

Torque:: Bolt A : 135 N*m (1377 kgf*cm, 100 ft.*lbf); Bolt B : 75 N*m (765 kgf*cm, 55 ft.*lbf)

Hide Display 47354B 2.INSTALL NO. 4 FLEXIBLE HOSE BRACKET

Install the No. 4 flexible hose bracket to the rear axle carrier sub-assembly with the bolt.

Torque:: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Hide Display 48720A 3.TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY

Temporarily install the rear No. 1 suspension arm assembly to the rear axle carrier sub-assembly with the bolt and nut.

NOTICE:: ·

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

·

Insert the bolt with the threaded end facing the rear of the vehicle.

Hide Display 48258C 4.INSTALL REAR LOWER COIL SPRING INSULATOR

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>INSTALLATION202409,999999,_53,_111811,_0501204,RM100000002OMPA_03_0026,

Hide Display 48231B 5.INSTALL REAR COIL SPRING

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>INSTALLATION202409,999999,_53,_111811,_0501204,RM100000002OMPA_03_0052,

Hide Display 6.STABILIZE SUSPENSION

Click hereSuspension>REAR SUSPENSION>REAR SHOCK ABSORBER>INSTALLATION202409,999999,_53,_111811,_0501203,RM100000002OMP6_01_0025,

Hide Display 48790 7.INSTALL REAR UPPER CONTROL ARM ASSEMBLY

Install the rear upper control arm assembly to the rear axle carrier sub-assembly with the bolt.

Torque:: 73 N*m (744 kgf*cm, 54 ft.*lbf)

NOTICE:: Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Hide Display 48720A 8.INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY

Install the rear No. 1 suspension arm assembly with the bolt.

Torque:: 73 N*m (744 kgf*cm, 54 ft.*lbf)

NOTICE:: Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Hide Display 48740F 9.INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

Install the rear No. 2 suspension arm assembly (rear axle carrier sub-assembly side) with the bolt.

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202409,999999,_53,_111811,_0501206,RM100000002OMPD_04_0029,

Hide Display 48540 10.INSTALL REAR SHOCK ABSORBER ASSEMBLY

Click hereSuspension>REAR SUSPENSION>REAR SHOCK ABSORBER>INSTALLATION202409,999999,_53,_111811,_0501203,RM100000002OMP6_01_0033,

Hide Display 48840A 11.INSTALL REAR STABILIZER LINK ASSEMBLY

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>INSTALLATION202111,999999,_53,_111811,_0501208,RM100000001Z5AA_01_0016,

Hide Display 42450B 12.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY

Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR AXLE HUB (for AWD)>INSTALLATION202203,999999,_52,_111808,_0501333,RM10000000227A1_03_0062,

Hide Display 42431 13.INSTALL REAR DISC

Click hereBrake>BRAKE (REAR)>REAR BRAKE>INSTALLATION202111,999999,_54,_111817,_0502903,RM100000001ZC1X_04_0010,

Hide Display 14.INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR AXLE HUB BOLT>REPLACEMENT202406,999999,_52,_111808,_0501216,RM100000002MQ9O_01_0020,

Hide Display 47319F 15.INSTALL REAR FLEXIBLE HOSE

Install the rear flexible hose to the rear flexible hose bracket with the bolt.

Torque:: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Hide Display 89544E 16.INSTALL SKID CONTROL SENSOR

Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR AXLE HUB (for AWD)>INSTALLATION202203,999999,_52,_111808,_0501333,RM10000000227A1_03_0068,

Hide Display 890C0A 17.INSTALL NO. 2 PARKING BRAKE WIRE ASSEMBLY

Install the No. 2 parking brake wire assembly to the rear trailing arm assembly with the nut.

Torque:: 15.5 N*m (158 kgf*cm, 11 ft.*lbf)

Engage the 2 clamps.

Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.

Connect the No. 2 parking brake wire assembly connector to the rear skid control sensor.

Hide Display 42312B 18.INSTALL REAR AXLE SHAFT NUT

Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using non-residue solvent.

NOTICE:: ·

Be sure to perform this work even when using a new rear drive shaft assembly.

·

Keep the threaded parts free of oil and foreign matter.

Using a 30 mm deep socket wrench, temporarily install the rear axle shaft nut.

Torque:: 216 N*m (2203 kgf*cm, 159 ft.*lbf)

HINT:: Keep depressing the brake pedal to prevent the rear drive shaft assembly from rotating.

Using a chisel and hammer, stake the rear axle shaft nut.

Hide Display 19.INSTALL REAR WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION202111,999999,_V1,_112220,_0502516,RM100000001ZAD3,

Hide Display 48740F 20.INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

Install the rear No. 2 suspension arm assembly (rear suspension member sub-assembly side) with the nut.

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202409,999999,_53,_111811,_0501206,RM100000002OMPD_04_0029,

Hide Display 21.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)

Click hereBrake>BRAKE (REAR)>REAR BRAKE>INSTALLATION202111,999999,_54,_111817,_0502903,RM100000001ZC1X_04_0037,

Hide Display 22. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>WORK PROCEDURE202406,999999,_V1,_111780,_0504976,RM100000002MNUE,

HINT:: When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART202111,999999,_V1,_111780,_0504976,RM100000001ZKRU,

Hide Display 23.INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Click hereGeneral>MAINTENANCE>REAR WHEEL ALIGNMENT>ADJUSTMENT202111,999999,_V1,_112220,_0509018,RM1000000020322,

Hide Display 24.CHECK FOR SPEED SENSOR SIGNAL

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model)>SIGNAL CHECK202111,999999,_54,_111814,_0500671,RM100000001Z2YR,

Hide Display 25.PERFORM INITIALIZATION

Panoramic View Monitor System	(202409,999999,_56,_111825,_0500432,RM100000002O1F6,)
Parking Assist Monitor System	(202409,999999,_56,_111825,_0524148,RM100000002OUWG,)