RM38N0EC _51 Engine / Hybrid System _111788 M20C-FKS, M20D-FKS STARTING _0702411 STARTER(for 1.2 kW Type) A

M20C-FKS, M20D-FKS STARTING  STARTER(for 1.2 kW Type)  DISASSEMBLY  


PROCEDURE

Hide 1.REMOVE WIRE HARNESS

a.
A573487C01
0.354,0.958 0.688,0.958 false 0.344,0.729 0.583,0.729 false 0.198,0.875 0.51,1.031 0.313,0.156 10 false *1 0.219,0.615 0.531,0.771 0.313,0.156 10 false *a
*1 Wire Harness
*a Nut


Remove the 2 nuts and wire harness.


Hide 28249 2.REMOVE STARTER INRUSH CURRENT REDUCTION RELAY

a.
A573488

Remove the nut and disconnect the lead wire from terminal M.


b.
A573489

Remove the 2 bolts and starter inrush current reduction relay from the starter drive housing assembly.


Hide 28150 3.REMOVE MAGNET STARTER SWITCH ASSEMBLY

a.
A573490

While holding the magnet starter switch assembly to the starter drive housing assembly, remove the 2 bolts.


b.
A574040C01
0.677,0.542 0.958,0.542 false 0.604,1.073 0.802,1.073 0.802,1.073 0.885,0.875 false 0.99,0.458 1.302,0.656 0.313,0.198 10 false *1 0.427,0.958 0.74,1.156 0.313,0.198 10 false *a
*1 Pinion Drive Lever
*a Hook


While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, and then remove the magnet starter switch assembly.


Hide 4.REMOVE STARTER YOKE ASSEMBLY

a.
A573491

Using a 7 mm deep socket wrench, remove the 3 through bolts and starter yoke assembly.


Hide 5.REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

a.
A573492

Remove the starter commutator end frame assembly from the starter yoke assembly.


Hide 28140 6.REMOVE STARTER BRUSH HOLDER ASSEMBLY

a.
A573493C01
1,0.625 1.281,0.625 1.281,0.625 1.542,1.135 false 1.885,1.875 2.448,1.875 false 0.74,1.583 1.302,1.583 false 0.813,0.531 1.125,0.729 0.313,0.198 10 false *3 2.479,1.76 2.792,1.958 0.313,0.198 10 false *2 0.552,1.479 0.865,1.677 0.313,0.198 10 false *1
*1 Starter Yoke Assembly
*2 Starter Brush Holder Assembly
*3 Starter Armature Assembly


Remove the starter yoke assembly while holding down the starter armature assembly and starter brush holder assembly with the handle of a hammer.

HINT:

The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly. Hold the starter armature assembly with the handle of the hammer.



Hide 28160 7.REMOVE STARTER ARMATURE ASSEMBLY

a.
A573494C01
0.219,0.677 0.406,0.677 0.406,0.677 0.646,0.958 false 1.844,1.646 2.104,2.063 2.104,2.063 2.323,2.063 false 2.333,1.958 2.646,2.115 0.313,0.156 10 false *1 0.063,0.563 0.375,0.719 0.313,0.156 10 false *2
*1 Starter Armature Assembly
*2 Starter Brush Holder Assembly


Remove the starter armature assembly from the starter brush holder assembly.


Hide 28021 8.REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

a.
A573495

Remove the rubber seal from the starter drive housing assembly.


b.
A573496C01
1.938,0.938 2.229,0.677 2.229,0.677 2.438,0.677 false 2.719,1.135 2.865,0.854 2.865,0.854 3.031,0.854 false 3.063,0.76 3.333,0.979 0.271,0.219 10 false *1 2.469,0.615 2.781,0.771 0.313,0.156 10 false *2
*1 Washer
*2 Starter Center Bearing Clutch Sub-assembly


Remove the washer from the starter center bearing clutch sub-assembly.


c.
A573497C01
1.656,0.677 2.208,0.677 false 2.646,1.188 2.792,0.906 2.792,0.906 2.958,0.906 false 3.01,0.813 3.281,1.031 0.271,0.219 10 false *1 2.229,0.563 2.542,0.719 0.313,0.156 10 false *2
*1 Starter Center Bearing Clutch Sub-assembly
*2 Starter Drive Housing Assembly


Remove the starter center bearing clutch sub-assembly that is press-fitted from the starter drive housing assembly.