RM38N0EC _51 Engine / Hybrid System _111792 M20C-FKS, M20D-FKS INTAKE / EXHAUST _0503719 EXHAUST PIPE A

M20C-FKS, M20D-FKS INTAKE / EXHAUST  EXHAUST PIPE  INSTALLATION  


PROCEDURE

Hide 17408 1.INSTALL TAIL EXHAUST PIPE BAFFLE SUB-ASSEMBLY

a.

Set 2 new tail exhaust pipe baffle sub-assemblies to the tail exhaust pipe assembly.


b.

Insert the tail exhaust pipe baffle sub-assembly to the position where it can be pressed in by hand.


c.
A463470C01
0.896,0.604 1.385,0.188 1.385,0.188 1.583,0.188 true 0.594,2.063 1.25,2.063 false 0.229,1.458 0.229,1.229 0.229,1.229 0.771,0.615 true 0.229,0.115 0.354,0.115 0.354,0.115 0.76,0.281 true 0.042,0.042 0.354,0.198 0.313,0.156 10 false *a 0.396,1.99 0.708,2.146 0.313,0.156 10 false *d 0.188,1.521 0.5,1.677 0.313,0.156 10 false *b 1.677,0.115 1.99,0.271 0.313,0.156 10 false *c
*a Baffle Edge
*b Protrusion
*c Cutout
*d Wooden Block


Using a plastic hammer and wooden block, uniformly tap the tail exhaust pipe baffle sub-assembly onto the tail exhaust pipe assembly.

NOTICE:
·

Lightly tap the top and bottom of the tail exhaust pipe baffle sub-assembly so that the tail exhaust pipe baffle sub-assembly is pressed in without a tilt.

·

Press the tail exhaust pipe baffle sub-assembly in until the protrusion on the tail exhaust pipe assembly is fit into the cutout area of the tail exhaust pipe baffle sub-assembly.

·

Check that there is no looseness in the tail exhaust pipe baffle sub-assembly.




Hide 17410 2.INSTALL FRONT EXHAUST PIPE ASSEMBLY

a.

Install a new gasket to the front exhaust pipe assembly.


b.

Connect the front exhaust pipe assembly to the 2 exhaust pipe supports.


c.

Install the front exhaust pipe assembly to the exhaust manifold with 2 new nuts.

Torque:
43 N*m (438 kgf*cm, 32 ft.*lbf)


Hide 17430 5.INSTALL TAIL EXHAUST PIPE ASSEMBLY

a.

Install a new gasket to the front exhaust pipe assembly.


b.

Connect the tail exhaust pipe assembly to the 3 exhaust pipe supports.


c.

Install the tail exhaust pipe assembly to the front exhaust pipe assembly with 2 new bolts.

Torque:
43 N*m (438 kgf*cm, 32 ft.*lbf)


Hide 6.INSPECT FOR EXHAUST GAS LEAK

If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

a.

Perform "Inspection After Repair" after repairing an exhaust gas leak.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Hide 7. GPF DEPOSITION VALUE CLEAR

HINT:

It requires when replacing the front exhaust pipe assembly.


Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION