RM38N0EC _51 Engine / Hybrid System _111785 M20C-FKS, M20D-FKS ENGINE CONTROL _0504416 SFI SYSTEM C

M20C-FKS, M20D-FKS ENGINE CONTROL  SFI SYSTEM  P206512  Fuel Level Sensor "B" Circuit Short to Battery  P206514  Fuel Level Sensor "B" Circuit Short to Ground or Open  


DESCRIPTION

The No. 2 fuel sender gauge is located inside the fuel tank and measures the amount of fuel. The No. 2 fuel sender gauge converts the fuel level in the fuel tank into a voltage value and outputs it to the combination meter assembly. The ECM determines when it is necessary to refuel the vehicle based on changes in the output value of the No. 2 fuel sender gauge.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Note
P206512 Fuel Level Sensor "B" Circuit Short to Battery No. 2 fuel sender gauge output voltage is higher than 4.73 V for 30 seconds or more (2 trip detection logic).
·

Open or short in No. 2 fuel sender gauge circuit

·

No. 2 Fuel sender gauge assembly

·

Combination meter assembly

·

ECM


Comes on SAE Code: P2068
P206514 Fuel Level Sensor "B" Circuit Short to Ground or Open No. 2 fuel sender gauge output voltage is less than 0.25 V for 30 seconds or more (2 trip detection logic).
·

Open or short in No. 2 fuel sender gauge circuit

·

No. 2 fuel sender gauge assembly

·

Combination meter assembly

·

ECM


Comes on SAE Code: P2067

MONITOR DESCRIPTION

The combination meter assembly sends No. 2 fuel level sensor signals to the ECM via CAN communication. When the ignition switch is ON, if the output voltage of the No. 2 fuel level sensor is less than 0.25 V or higher than 4.73 V for 30 seconds or more, the ECM will illuminate the MIL and store this DTC.

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR

·


1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON [A].

7.

Turn the GTS on.

8.

Wait 30 seconds or more [B].

9.

Enter the following menus: Powertrain / Engine / Trouble Codes [C].

10.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



11.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

12.

Input the DTC: P206512 or P206514.

13.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

[A] to [C]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.




WIRING DIAGRAM

A436763E56
0.938,3.344 2.99,3.604 2.052,0.26 10 false : CAN Communication Line 2.063,2.594 4.115,2.854 2.052,0.26 10 false E17*1 2.063,2.917 3.99,3.24 1.927,0.323 10 false Combination Meter Assembly 6.208,2.646 6.74,2.938 0.531,0.292 10 false A109 6.208,2.813 6.74,3.104 0.531,0.292 10 false ECM 0.063,2.615 0.479,2.823 0.417,0.208 10 false K17 0.063,2.771 2.146,3.25 2.083,0.479 10 false Fuel Tank Vent Tube Assembly 0.177,1.271 0.948,1.885 0.771,0.615 10 false Fuel Sender Gauge Assembly 1.552,0.563 2,0.844 0.448,0.281 10 false FV 1.552,1.24 2,1.521 0.448,0.281 10 false FR 1.552,1.906 2,2.188 0.448,0.281 10 false FE 1.823,0.583 2.271,0.865 0.448,0.281 10 false 1 1.833,1.271 2.281,1.552 0.448,0.281 10 false 3 1.833,1.927 2.281,2.208 0.448,0.281 10 false 2 2.51,0.688 2.958,0.969 0.448,0.281 10 false FV 2.51,1.375 2.958,1.656 0.448,0.281 10 false FR2 2.5,2.042 2.948,2.323 0.448,0.281 10 false FE&B 2.104,0.583 2.552,0.76 0.448,0.177 10 false 15*1 2.094,1.271 2.542,1.458 0.448,0.188 10 false 28*1 2.104,1.938 2.521,2.115 0.417,0.177 10 false 33*1 3.99,0.76 4.438,1.042 0.448,0.281 10 false 30 4.208,0.885 4.656,1.167 0.448,0.281 10 false CA3H 4.208,1.594 4.656,1.875 0.448,0.281 10 false CA3L 3.979,1.448 4.427,1.729 0.448,0.281 10 false 29 5.938,0.896 6.385,1.177 0.448,0.281 10 false CANH 5.938,1.604 6.385,1.885 0.448,0.281 10 false CANL 5.76,0.74 6.208,1.021 0.448,0.281 10 false 4 5.771,1.448 6.219,1.729 0.448,0.281 10 false 5 1.188,1.031 1.635,1.313 0.448,0.281 10 false 3 1.344,1.25 1.792,1.531 0.448,0.281 10 false 1 1.208,1.688 1.656,1.969 0.448,0.281 10 false 2 0.177,1.094 0.625,1.375 0.448,0.281 10 false B 4.792,0.885 5.406,1.083 0.615,0.198 10 false CA4H 4.802,1.594 5.417,1.792 0.615,0.198 10 false CA4L 5.24,0.74 5.552,0.938 0.313,0.198 10 false 26 5.229,1.427 5.542,1.625 0.313,0.198 10 false 25 3.042,0.875 3.656,1.073 0.615,0.198 10 false CANH 3.063,1.583 3.677,1.781 0.615,0.198 10 false CANL 3.5,0.75 3.802,0.948 0.302,0.198 10 false 32*1 3.5,1.438 3.813,1.635 0.313,0.198 10 false 31*1 4.073,2.802 5.75,3.094 1.677,0.292 10 false Network Gateway ECU 4.052,2.646 4.51,2.844 0.458,0.198 10 false E66 2.115,0.448 2.563,0.625 0.448,0.177 10 false 23*2 2.104,1.094 2.552,1.271 0.448,0.177 10 false 25*2 2.104,1.802 2.552,1.979 0.448,0.177 10 false 24*2 3.5,0.604 3.813,0.802 0.313,0.198 10 false 31*2 3.5,1.292 3.813,1.49 0.313,0.198 10 false 14*2 2.063,2.76 4.115,3.021 2.052,0.26 10 false E142*2 5.375,3.427 7.042,3.698 1.667,0.271 10 false *2: for TFT Meter 5.365,3.146 6.823,3.49 1.458,0.344 10 false *1: for Optitron Meter

CAUTION / NOTICE / HINT

HINT:

Read freeze frame data using the GTS. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.


PROCEDURE

1.CHECK HARNESS AND CONNECTOR (FUEL TANK VENT TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)
a.

Disconnect the fuel tank vent tube assembly connector.


b.

Disconnect the combination meter assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition

Click Location & Routing(K17,E17,E142)Location & Routing

Click Connector(K17)Body>Floor Wire>Fuel Tank Vent Tube Assembly

Click Connector(E17)Instrument Panel>Instrument Panel Wire / Radio Wiring Sub-Assy / Telephone Computer Wire>Combination Meter Assembly

Click Connector(E142)Instrument Panel>Instrument Panel Wire / Radio Wiring Sub-Assy / Telephone Computer Wire>Combination Meter Assembly

K17-1 (FV) - E17-15 (FV)*1
K17-1 (FV) - E142-23 (FV)*2
Always Below 1 Ω
K17-3 (FR) - E17-28 (FR2)*1
K17-3 (FR) - E142-25 (FR2)*2
Always Below 1 Ω
K17-2 (FE) - E17-33 (FE&B)*1
K17-2 (FE) - E142-24 (FE&B)*2
Always Below 1 Ω
K17-1 (FV) or E17-15 (FV) - Body ground and other terminals*1
K17-1 (FV) or E142-23 (FV) - Body ground and other terminals*2
Always 10 kΩ or higher
K17-3 (FR) or E17-28 (FR2) - Body ground and other terminals*1
K17-3 (FR) or E142-25 (FR2) - Body ground and other terminals*2
Always 10 kΩ or higher


*1: for Optitron Meter

*2: for TFT Meter



Result:
Proceed to
OK
NG



OK

2.INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

2.INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY

OK

3.INSPECT FUEL TANK VENT TUBE ASSEMBLY

NG

3.INSPECT FUEL TANK VENT TUBE ASSEMBLY
A505751C02
0.469,1.281 0.875,1.521 0.406,0.24 0.323,3.635 0.729,3.875 0.406,0.24 1.719,1.219 1.719,0.677 false 1.396,1.208 1.115,0.802 false 2.042,1.208 2.302,0.813 false 0.583,1.323 1.042,1.521 0.458,0.198 10 false K17 0.479,3.667 0.938,3.865 0.458,0.198 10 false B 0.115,0.083 0.573,0.281 0.458,0.198 10 false *a 1.01,0.625 1.469,0.823 0.458,0.198 10 false FR 1.615,0.49 2.073,0.688 0.458,0.198 10 false FE 2.24,0.646 2.698,0.844 0.458,0.198 10 false FV
*a Component without harness connected
(Fuel Tank Vent Tube Assembly)


a.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition

Click Location & Routing(K17)Location & Routing

Click Connector(K17)Body>Floor Wire>Fuel Tank Vent Tube Assembly

K17-1 (FV) - B-3 Always Below 1 Ω
K17-2 (FE) - B-2 Always Below 1 Ω
K17-3 (FR) - B-1 Always Below 1 Ω
K17-1 (FV) - K17-3 (FR)
or
B-3 - B-1
Always 10 kΩ or higher
K17-1 (FV) - K17-2 (FE)
or
B-3 - B-2
Always 10 kΩ or higher
K17-2 (FE) - K17-3 (FR)
or
B-2 - B-1
Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG