RM38N0EC _59 Vehicle Exterior _111844 WINDOW / GLASS _0499623 QUARTER WINDOW GLASS A

WINDOW / GLASS  QUARTER WINDOW GLASS  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 62720A 1.INSTALL QUARTER WINDOW ASSEMBLY

a.

Using a brush or sponge, coat the adhesive application area of a new quarter window assembly with glass primer.

B588801
0.448,0.344 0.823,0.583 0.375,0.24 12 false *A 1.427,1.969 1.583,2.167 0.156,0.198 10 false A 1.677,2.333 1.833,2.531 0.156,0.198 10 true A 2.313,2.5 2.469,2.698 0.156,0.198 10 true B 2.719,2.615 2.875,2.813 0.156,0.198 10 true B 1.427,2.667 1.583,2.865 0.156,0.198 10 true C 1.385,3.094 1.542,3.292 0.156,0.198 10 true C 4.406,0.521 4.74,0.76 0.333,0.24 10 false A-A 4.427,1.896 4.76,2.135 0.333,0.24 10 false B-B 4.469,3.146 4.802,3.385 0.333,0.24 10 false C-C 5.104,1.354 5.26,1.552 0.156,0.198 10 false a 5.323,2.823 5.479,3.021 0.156,0.198 10 false b 4.917,3.656 5.073,3.854 0.156,0.198 10 false c
*A Back Side - -
V100155

Glass Primer - -


Standard Dimension:
Area Dimension Area Dimension
a 9.5 mm (0.374 in.) or more b 17.8 mm (0.701 in.) or more
c 11.0 mm (0.433 in.) or more - -


NOTICE:
·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.



HINT:

If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.



b.

Apply adhesive to the quarter window assembly.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent


i.
B214800C28
1.198,0.438 1.385,0.5 false 0.5,0.625 0.656,0.823 0.156,0.198 10 false a 1.344,1.365 1.5,1.563 0.156,0.198 10 false a 1.115,0.885 1.271,1.083 0.156,0.198 10 false b 0.76,1 0.917,1.198 0.156,0.198 10 false b 1.406,0.438 1.646,0.615 0.24,0.177 10 false *a
*a Nozzle


Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:
Area Dimension
a 12.0 to 15.0 mm (0.472 to 0.591 in.)
b 8.0 to 11.0 mm (0.315 to 0.433 in.)



ii.

Load the sealer gun with the cartridge.


iii.

Apply adhesive to the quarter window assembly as shown in the illustration.

B588802
0.594,0.448 0.969,0.688 0.375,0.24 12 false *A 1.396,1.979 1.552,2.177 0.156,0.198 10 true A 1.594,2.333 1.75,2.531 0.156,0.198 10 true A 2.25,2.49 2.406,2.688 0.156,0.198 10 true B 2.667,2.615 2.823,2.813 0.156,0.198 10 true B 1.313,3.115 1.469,3.313 0.156,0.198 10 true C 1.354,2.656 1.51,2.854 0.156,0.198 10 true C 3.969,0.844 4.385,1.104 0.417,0.26 10 false A-A 3.979,2.188 4.396,2.448 0.417,0.26 10 false B-B 4,3.167 4.417,3.427 0.417,0.26 10 false C-C 4.906,1.375 5.063,1.573 0.156,0.198 10 false a 5.885,3.031 6.042,3.229 0.156,0.198 10 false b 5.615,3.083 5.771,3.281 0.156,0.198 10 false c 4.813,3.802 4.969,4 0.156,0.198 10 false d
*A Back Side - -
V100155

Adhesive - -


Standard Dimension:
Area Dimension Area Dimension
a 8.5 mm (0.335 in.) b 12.8 mm (0.504 in.)
c 8.0 mm (0.315 in.) d 9.5 mm (0.374 in.)




c.

Install the quarter window assembly to the vehicle body.

i.

Using suction cups, engage the 3 clips to install the quarter window assembly.

NOTICE:
·

Check that the clips are engaged to the vehicle body correctly.

·

Check the clearance between the vehicle body and quarter window assembly.




ii.

Lightly press the outer surface of the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

HINT:

Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.



iii.

Using a scraper, remove any excess or protruding adhesive.


iv.

Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

HINT:

Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.




Hide 2.INSPECT FOR LEAK

a.

After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.


b.

If water leaks into the cabin, allow the water to dry and add adhesive.


c.

Remove the protective tape.