EXTERIOR PANELS / TRIM FRONT BUMPER(for GTMC Made) REASSEMBLY

Hide Display 52103A 1.INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY LH

HINT:: Perform this procedure only when replacement of the front bumper extension sub-assembly LH is necessary.

a.

2.646,0.583 2.885,0.771 0.24,0.188 10 true *b 0.469,0.979 0.698,1.167 0.229,0.188 10 true *c 2.406,1.958 2.646,2.146 0.24,0.188 10 true *a 1.052,1.563 1.281,1.75 0.229,0.188 10 true *c

*a	Bolt A
*b	Bolt B
*c	Nut

Install the 2 bolts.

Torque:: Bolt A : 135 N*m (1377 kgf*cm, 100 ft.*lbf); Bolt B : 9.5 N*m (97 kgf*cm, 84 in.*lbf)

b.

Install the front bumper extension sub-assembly LH with the 2 nuts.

Torque:: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)

Hide Display 52102B 2.INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY RH

HINT:: Use the same procedure as for the LH side.

Hide Display 52618 3.INSTALL FRONT BUMPER LOWER ABSORBER

HINT:: Perform this procedure only when replacement of the front bumper lower absorber is necessary.

a.

for Gasoline Model:

i.

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Install in this Direction

Engage the 2 guides as shown in the illustration.

ii.

Install the front bumper lower absorber with the 5 screws.

b.

for HV Model:

i.

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Install in this Direction

Engage the 2 claws as shown in the illustration.

ii.

Install the front bumper lower absorber with the clip.

Hide Display 51441 4.INSTALL NO. 1 ENGINE UNDER COVER

HINT:: Perform this procedure only when replacement of the front bumper lower absorber is necessary.; Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202203,202303,_51,_111786,_0499722,RM1000000022F79_01_0293,202303,202406,_51,_111786,_0499722,RM100000002A0JZ_01_0293,202406,202409,_51,_111786,_0499722,RM100000002MXOU_01_0293,202409,999999,_51,_111786,_0499722,RM100000002OLFD_01_0293,

Hide Display 52132A 5.INSTALL NO. 2 FRONT BUMPER REINFORCEMENT (for HV Model)

HINT:: Perform this procedure only when replacement of the No. 2 front bumper reinforcement is necessary.

a.

Install the No. 2 front bumper reinforcement with the 4 nuts.

Torque:: 18 N*m (184 kgf*cm, 13 ft.*lbf)

Hide Display 52021 6.INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

HINT:: Perform this procedure only when replacement of the front bumper reinforcement sub-assembly is necessary.

a.

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Install in this Direction

Install the front bumper reinforcement sub-assembly with the 6 bolts.

Torque:: 43 N*m (438 kgf*cm, 32 ft.*lbf)

b.

Engage the 3 clamps.

Hide Display 52614 7.INSTALL NO. 2 FRONT BUMPER ENERGY ABSORBER

HINT:: Perform this procedure only when replacement of the No. 2 front bumper energy absorber is necessary.

a.

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Install in this Direction

Engage the 2 guides to install the No. 2 front bumper energy absorber as shown in the illustration.

Hide Display 52536 8.INSTALL FRONT BUMPER SIDE RETAINER LH

HINT:: Perform this procedure only when replacement of the front bumper side retainer LH is necessary.

a.

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Install in this Direction

Engage the 2 clips as shown in the illustration to install the front bumper side retainer LH.

Hide Display 52535 9.INSTALL FRONT BUMPER SIDE RETAINER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 53879H 10.INSTALL FRONT FENDER LINER RETAINER

a.

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Install in this Direction

Install the 2 front fender liner retainers as shown in the illustration.

HINT:: Use the same procedure for the RH side and LH side.

Hide Display 47749F 11.INSTALL PIN HOLD CLIP

a.

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Install in this Direction

Engage the 4 claws as shown in the illustration to install the 2 pin hold clips.

HINT:: Use the same procedure for the RH side and LH side.

Hide Display 75311 12.INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

a.

Install the radiator grille (or front panel) emblem with the screw.

Hide Display 53124F 13.INSTALL RADIATOR GRILLE SIDE MOULDING LH

a.

Engage the 2 claws.

b.

Install the radiator grille side moulding LH with the screw.

Hide Display 53123G 14.INSTALL RADIATOR GRILLE SIDE MOULDING RH

HINT:: Use the same procedure as for the LH side.

Hide Display 53126B 15.INSTALL RADIATOR GRILLE CENTER MOULDING LH

a.

Engage the 5 claws to install the radiator grille center moulding LH.

Hide Display 53125B 16.INSTALL RADIATOR GRILLE CENTER MOULDING RH

HINT:: Use the same procedure as for the LH side.

Hide Display 53102A 17.INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY

a.

Engage the 10 claws.

b.

Install the lower radiator grille sub-assembly with the 2 screws.

Hide Display 53113E 18.INSTALL NO. 2 RADIATOR LOWER GRILLE

a.

Engage the 5 claws to install the No. 2 radiator lower grille.

Hide Display 52411 19.INSTALL FRONT BUMPER GUARD

a.

Engage the 10 claws.

b.

Install the front bumper guard with the 6 clips.

Hide Display 53122E 20.INSTALL LOWER RADIATOR GRILLE MOULDING

a.

Engage the 18 claws.

b.

Install the 2 clips.

c.

Install the lower radiator grille moulding with the 5 screws.

Hide Display 52414 21.INSTALL FRONT BUMPER GUARD PAD LH

a.

Install the front bumper guard pad LH with the 2 clips.

Hide Display 52413A 22.INSTALL FRONT BUMPER GUARD PAD RH

HINT:: Use the same procedure as for the LH side.

Hide Display 53286C 23.INSTALL FRONT BUMPER ARM HOLE COVER LH

a.

0.469,1 0.75,1.177 true 0.25,0.906 0.458,1.104 0.208,0.198 10 true *a

*a

Hook

Engage the hook.

b.

Engage the 4 claws to install the front bumper arm hole cover LH.

Hide Display 53285J 24.INSTALL FRONT BUMPER ARM HOLE COVER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 53141B 25.INSTALL NO. 1 RADIATOR GRILLE GARNISH

a.

Engage the 4 claws to install the No. 1 radiator grille garnish.

Hide Display 52149 26.INSTALL FRONT BUMPER INNER BRACKET

a.

Install the radiator grille bracket with the 4 screws.

Hide Display 53115B 27.INSTALL RADIATOR GRILLE BRACKET

a.

Engage the 3 guides.

b.

Install the radiator grille bracket with the 5 clips and 6 screws.

0.979,1.458 1.229,1.656 0.25,0.198 10 true *b 1.958,1.813 2.208,2.01 0.25,0.198 10 true *a 2.906,1.729 3.156,1.927 0.25,0.198 10 true *a 3.323,1.135 3.573,1.333 0.25,0.198 10 true *a 3.958,1.74 4.208,1.938 0.25,0.198 10 true *a 4.896,1.833 5.146,2.031 0.25,0.198 10 true *a 5.875,1.5 6.125,1.698 0.25,0.198 10 true *b 1.615,1.292 1.865,1.49 0.25,0.198 10 true *b 2.438,1.229 2.688,1.427 0.25,0.198 10 true *b 4.406,1.229 4.656,1.427 0.25,0.198 10 true *b 5.229,1.333 5.479,1.531 0.25,0.198 10 true *b

*a

Screw

*b

Clip

Hide Display 53395E 28.INSTALL HOOD TO FRONT END PANEL SEAL

a.

Engage the 16 clips and 2 guides to install the hood to front end panel seal.

Hide Display 52128B 29.INSTALL FRONT BUMPER HOLE COVER LH

a.

Engage the 5 claws.

b.

Install the front bumper hole cover LH with the screw.

Hide Display 52127C 30.INSTALL FRONT BUMPER HOLE COVER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 81482C 31.INSTALL FOG LIGHT COVER LH

a.

Install the fog light cover LH with the 3 screws.

Hide Display 81481E 32.INSTALL FOG LIGHT COVER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 82114 33.INSTALL NO. 4 ENGINE ROOM WIRE

a.

Engage the 10 clamps to install the No. 4 engine room wire.

Hide Display 81269B 34.INSTALL FOG LIGHT SEAL

HINT:: When installing the fog light seal, heat the front bumper assembly using a heat light.

Heating Temperature
Item	Temperature
Front Bumper Cover	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.

NOTICE:: Do not heat the front bumper cover excessively.

a.

Clean the front bumper cover surface.

i.

Using a heat light, heat the front bumper cover surface.

ii.

Remove any remaining double-sided tape from the front bumper cover.

iii.

Wipe off any tape adhesive residue with cleaner.

b.

Using a brush or felt, apply primer or equivalent to the fog light seal installation area.

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Primer

-

NOTICE:: ·

Use a clean brush or felt.

·

Do not touch the front bumper assembly until the primer has dried.

c.

Remove the release paper from 2 new fog light seals.

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

d.

Install the 2 fog light seals as shown in the illustration.

6.354,2.198 6.281,1.615 true 0.802,2.198 0.885,1.615 true 0.708,2.24 0.938,2.417 0.229,0.177 10 false *a 6.313,2.24 6.542,2.417 0.229,0.177 10 false *a

*a

Line

-

HINT:: Press the fog light seal firmly to install it.

Hide Display 81220 35.INSTALL FOG LIGHT ASSEMBLY LH

Click hereVehicle Exterior>LIGHTING (EXT)>FOG LIGHT ASSEMBLY>INSTALLATION202203,999999,_59,_111834,_0499903,RM1000000022TFX_01_0028,

Hide Display 81210A 36.INSTALL FOG LIGHT ASSEMBLY RH

HINT:: Use the same procedure as for the LH side.

Hide Display 88211B 37.INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY

Click hereADAS / AD>ADVANCED DRIVER ASSISTANCE SYSTEM>MILLIMETER WAVE RADAR SENSOR>INSTALLATION202111,202303,_95,_111850,_0502179,RM100000001Z95K_01_0035,202303,999999,_95,_111850,_0502179,RM10000000292O5_01_0035,

Hide Display 86790B 38.INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>TELEVISION CAMERA (for Front)>INSTALLATION202203,202406,_56,_111825,_0500526,RM10000000224HM_01_0025,202406,202409,_56,_111825,_0500526,RM100000002MQOR_01_0025,202409,999999,_56,_111825,_0500526,RM100000002OMK1_01_0025,

Hide Display 89C48D 39.INSTALL FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ TOYOTA Parking Assist-sensor System)

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>ULTRASONIC SENSOR (for Front)>INSTALLATION202203,999999,_56,_111825,_0500524,RM1000000022L7A_01_0076,

Hide Display 89341K 40.INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>ULTRASONIC SENSOR (for Front)>INSTALLATION202203,999999,_56,_111825,_0500524,RM1000000022L7A_01_0074,

Hide Display 89341L 41.INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

Click hereAudio / Visual / Telematics>PARK ASSIST / MONITORING>ULTRASONIC SENSOR (for Front)>INSTALLATION202203,999999,_56,_111825,_0500524,RM1000000022L7A_01_0075,

EXTERIOR PANELS / TRIM FRONT BUMPER(for GTMC Made) REASSEMBLY

PROCEDURE