RM38N0EC _V1 General _112220 MAINTENANCE _0524113 GF1A TRANSFER OIL A

MAINTENANCE  GF1A TRANSFER OIL  REPLACEMENT  


PROCEDURE

Hide 5.DRAIN TRANSFER OIL

a.

Stop the vehicle on a level surface.


b.
C433728

Using a 10 mm straight hexagon and 10 x 12 mm long offset wrench, remove the transfer filler plug and gasket from the transfer assembly.


c.
C433729

Using a 10 mm hexagon socket wrench, remove the transfer drain plug and gasket and drain the transfer oil.


d.

Using a 10 mm straight hexagon and 10 x 12 mm long offset wrench, temporarily install the transfer filler plug and gasket to the transfer assembly.

HINT:

Reuse the old gasket as the transfer filler plug will be removed again.



e.

Using a 10 mm hexagon socket wrench, install a new gasket and the transfer drain plug to the transfer assembly.

Torque:
39 N*m (398 kgf*cm, 29 ft.*lbf)


Hide 6.ADD TRANSFER OIL

a.
C433728

Using a 10 mm straight hexagon and 10 x 12 mm long offset wrench, remove the transfer filler plug and gasket from the transfer assembly.


b.

Add transfer oil.

Oil Grade:

Toyota genuine differential gear oil LT, LX or equivalent


Standard Capacity:

0.45 liters (0.48 US qts, 0.40 Imp. qts)



c.
C278961C01
2.667,0.854 2.979,1.052 0.313,0.198 10 false *a
*a 0 to 5 mm (0 to 0.197 in.)


Check that the oil level is between 0 to 5 mm (0 to 0.197 in.) from the bottom lip of the transfer filler plug hole.

NOTICE:
·

When adding transfer oil, pour it slowly.

·

Add transfer oil a little at a time, waiting several minutes between each addition of transfer oil.

·

Too much or too little transfer oil will lead to transfer problems.




d.

Wait approximately 5 minutes and check that the oil level has not changed.


e.
C433730C01
1.021,3.948 1.198,4.177 false 0.729,4.031 0.479,4.031 false 0.323,3.948 0.635,4.104 0.313,0.156 10 false *a 1.25,4.125 1.563,4.281 0.313,0.156 10 false *b 1.802,3.25 2.115,3.406 0.313,0.156 10 false *c
*a 10 mm Straight Hexagon
*b 10 mm Union Nut Wrench
*c Torque Wrench Fulcrum Length


Using a 10 mm straight hexagon and 10 mm union nut wrench, install a new gasket and the transfer filler plug to the transfer assembly.

Torque:
Specified Tightening Torque : 39 N*m (398 kgf*cm, 29 ft.*lbf)

NOTICE:

After adding transfer oil, drive the vehicle and recheck the oil level.


HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)):

34.8 N*m (355 kgf*cm, 26 ft.*lbf)




Hide 7.INSPECT FOR TRANSFER OIL LEAK