RM38N0EC _54 Brake _111818 PARKING BRAKE _0502909 FORCED RELEASE A

PARKING BRAKE FORCED RELEASE OPERATION METHOD

CAUTION / NOTICE / HINT

CAUTION:: If work is performed without first securing the vehicle, the vehicle may start moving and cause a serious accident or other disaster. Therefore, be sure to use wheel chocks to secure the vehicle before performing work.

PROCEDURE

Hide Display 1. PRECAUTION

Click hereBrake>PARKING BRAKE>PARKING BRAKE SYSTEM>PRECAUTION202111,999999,_54,_111818,_0502908,RM100000001ZC3C,

Hide Display 67914B 2.REMOVE FRONT DOOR SCUFF PLATE LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202111,202203,_58,_111843,_0501311,RM100000001Z5HB_02_0001,202203,202303,_58,_111843,_0501311,RM1000000022FCC_02_0001,202303,202406,_58,_111843,_0501311,RM100000002AMS0_02_0001,202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0001,

Hide Display 67913B 3.REMOVE FRONT DOOR SCUFF PLATE RH

HINT:: Use the same procedure as for the LH side.

Hide Display 62112 4.REMOVE COWL SIDE TRIM BOARD LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202111,202203,_58,_111843,_0501311,RM100000001Z5HB_02_0003,202203,202303,_58,_111843,_0501311,RM1000000022FCC_02_0003,202303,202406,_58,_111843,_0501311,RM100000002AMS0_02_0003,202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0003,

Hide Display 62111C 5.REMOVE COWL SIDE TRIM BOARD RH

HINT:: Use the same procedure as for the LH side.

Hide Display 58416K 6.REMOVE REAR NO. 2 FLOOR BOARD (for HV Model)

Click hereGeneral>MAINTENANCE>A25D-FXS, A25F-FXS AUXILIARY BATTERY>REMOVAL202111,202203,_V1,_112220,_0503322,RM100000001ZE58_01_0029,202203,202303,_V1,_112220,_0503322,RM1000000022ECA_01_0029,202303,202406,_V1,_112220,_0503322,RM100000002AJT6_01_0029,202406,999999,_V1,_112220,_0503322,RM100000002MSAY_01_0029,

Hide Display 65351A 7.REMOVE BATTERY HOLE COVER (for HV Model)

Click hereGeneral>MAINTENANCE>A25D-FXS, A25F-FXS AUXILIARY BATTERY>REMOVAL202111,202203,_V1,_112220,_0503322,RM100000001ZE58_01_0030,202203,202303,_V1,_112220,_0503322,RM1000000022ECA_01_0030,202303,202406,_V1,_112220,_0503322,RM100000002AJT6_01_0030,202406,999999,_V1,_112220,_0503322,RM100000002MSAY_01_0030,

Hide Display 8. PARKING BRAKE FORCED RELEASE

CAUTION:: Work on a level surface to ensure safety.

NOTICE:: ·

To release the parking brake, follow the procedure for when using SST.

·

If the parking brake cannot be released, follow the procedure for when not using SST.

·

When moving the vehicle after releasing the parking brake, install all parts and do not connect the 2 connectors shown in the illustration.

·

If the ignition switch is ON or the hybrid system or engine is started with the 2 connectors disconnected, a DTC may be stored. Clear any DTCs after performing work.

for HV Model: Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for HV Model)>DTC CHECK / CLEAR202111,999999,_54,_111818,_0501133,RM100000001Z519,

for Gasoline Model: Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for Gasoline Model)>DTC CHECK / CLEAR202111,999999,_54,_111818,_0501134,RM100000001Z528,

When using SST:

Park the vehicle on a level surface and move the shift lever to P.

ii.

Turn the ignition switch off and use wheel chocks to secure the vehicle.

iii.

Disconnect the 2 connectors shown in the illustration.

iv.

Connect SST (09756-48020) to SST (09756-48070).

SST: 09756-48020 09756-48070

for HV Model:

4.104,0.25 4.854,0.25 true 1.99,1.104 2.344,1.104 true 2.344,3.792 2.344,4.875 2.344,4.875 2.031,4.875 true 2.75,8.354 2.875,8.167 2.875,8.167 3.031,8.167 true 3.76,8.542 4.313,8.542 true 1.104,1.281 1.458,1.281 true 6.333,5.635 6.083,5.635 6.083,5.635 6.083,4.99 true 3.375,3.104 3.188,3.104 3.188,3.104 2.792,3.74 true 1.875,4.802 2.115,4.99 0.24,0.188 10 true *1 2.375,1.01 2.688,1.208 0.313,0.198 10 false *c 0.927,1.198 1.24,1.396 0.313,0.198 10 false *d 3.896,0.198 4.125,0.396 0.229,0.198 10 true *a 6.385,5.542 6.698,5.74 0.313,0.198 10 false *2 4.354,8.448 4.667,8.646 0.313,0.198 10 false *a 3.073,8.083 3.385,8.281 0.313,0.198 10 false *b 3.458,3 3.813,3.219 0.354,0.219 10 true SST

*1	Brake Pedal	*2	Auxiliary Battery
*a	SST (09756-48020)	*b	SST (09756-48070)
*c	Release Button	*d	Finished Light
	Connector	-	-

for Gasoline Model:

1.385,0.292 2.135,0.292 true 5.667,1.104 6.021,1.104 true 2.198,4.104 2.719,4.323 2.719,4.323 2.719,4.552 true 0.417,4.667 2,4.667 true 3.146,3.375 3.896,3.688 3.896,3.688 4.094,3.688 true 2.448,8.354 2.667,8.542 2.667,8.542 2.823,8.542 true 3.76,8.563 4.313,8.563 true 4.792,1.281 5.146,1.281 true 2.604,4.615 2.844,4.802 0.24,0.188 10 true *1 6.094,1.021 6.406,1.219 0.313,0.198 10 false *c 4.573,1.198 4.885,1.396 0.313,0.198 10 false *d 1.135,0.219 1.365,0.417 0.229,0.198 10 true *a 4.146,3.573 4.521,3.771 0.375,0.198 10 true SST 0.177,4.573 0.49,4.771 0.313,0.198 10 false *2 4.448,8.469 4.76,8.667 0.313,0.198 10 false *a 2.906,8.469 3.219,8.667 0.313,0.198 10 false *b

*1	Brake Pedal	*2	Battery
*a	SST (09756-48020)	*b	SST (09756-48070)
*c	Release Button	*d	Finished Light
	Connector	-	-

Connect SST (09756-48070) to the 2 connectors.

vi.

Connect SST (09756-48020) to the auxiliary battery.

vii.

Push the release button on SST (09756-48020) with the brake pedal depressed.

CAUTION:: The vehicle may suddenly move when the parking brake is released. Make sure to perform the release operation with the brake pedal depressed.

HINT:: ·

Confirm that the parking brake is operating by listening for operation sounds.

·

If no operation sounds are heard, push the release button on SST (09756-48020) with the brake pedal depressed.

·

The parking brake may not release if the auxiliary battery voltage is too low. In this case, perform the release operation again using a fully charged or new auxiliary battery.

viii.

When the finished light of SST (09756-48020) illuminates, release the brake pedal.

ix.

Move the vehicle forward and rearward to check that the parking brake is released.

CAUTION:: Be careful when performing this operation. The vehicle may suddenly move.

NOTICE:: When moving the vehicle after releasing the parking brake, check that the 2 connectors are disconnected.

When not using SST:

NOTICE:: Perform the following procedure only when the parking brake cannot be released using SST.

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

Park the vehicle on a level surface and check that the shift lever is in P.

ii.

Turn the ignition switch off and use wheel chocks to secure the vehicle.

iii.

Check that the 2 connectors shown in the illustration have been disconnected.

iv.

Remove the rear wheel.

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL202111,999999,_V1,_112220,_0502516,RM100000001ZAD2_01_0001,

CAUTION:: When using a jack to lift the vehicle, make sure to support the vehicle using safety stands. Do not work on the vehicle with it supported only by a jack.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>VEHICLE LIFT AND SUPPORT LOCATIONS202111,999999,_V1,_111779,_0504973,RM100000001ZKRN,

Disconnect the No. 2 parking brake wire assembly connector from the parking brake actuator assembly.

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE ACTUATOR>REMOVAL202111,999999,_54,_111818,_0502910,RM100000001ZC3F_04_0004,

vi.

Remove the parking brake actuator assembly from the rear disc brake cylinder assembly.

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE ACTUATOR>REMOVAL202111,999999,_54,_111818,_0502910,RM100000001ZC3F_04_0005,

vii.

Insert an L-shaped T45 "TORX" wrench into the rear disc brake cylinder assembly.

viii.

Turn the L-shaped T45 "TORX" wrench 2 full rotations clockwise to release the parking brake lock.

NOTICE:: When moving the vehicle after releasing the parking brake, install all parts and do not connect the 2 connectors shown in the illustration.

Hide Display 65351A 9.INSTALL BATTERY HOLE COVER (for HV Model)

Hide Display 58416K 10.INSTALL REAR NO. 2 FLOOR BOARD (for HV Model)

Hide Display 62112 11.INSTALL COWL SIDE TRIM BOARD LH

Hide Display 62111C 12.INSTALL COWL SIDE TRIM BOARD RH

Hide Display 67914B 13.INSTALL FRONT DOOR SCUFF PLATE LH

Hide Display 67913B 14.INSTALL FRONT DOOR SCUFF PLATE RH