RM38N0EC _51 Engine / Hybrid System _111785 M20C-FKS, M20D-FKS ENGINE CONTROL _0503267 THROTTLE BODY A

M20C-FKS, M20D-FKS ENGINE CONTROL THROTTLE BODY INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION202111,999999,_V1,_111779,_0504973,RM100000001ZKRM,

PROCEDURE

Hide Display 22271 1.INSTALL THROTTLE BODY GASKET

1.313,0.656 1.292,0.25 1.292,0.25 2.083,0.646 true 1.135,0.063 1.302,0.24 0.167,0.177 10 true *a

*a	Protrusion

Install a new throttle body gasket to the intake manifold with the protrusions of the throttle body gasket oriented as shown in the illustration.

Hide Display 22030 2.INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

HINT:: Perform "Inspection After Repair" after replacing the throttle body with motor assembly.; Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION202111,202303,_51,_111785,_0504416,RM100000001ZIBM,202303,999999,_51,_111785,_0504416,RM1000000029BFF,

1.667,3.094 1.667,2.688 true 2.167,2.25 2.479,2.406 0.313,0.156 10 false *a 1.406,2.115 1.719,2.271 0.313,0.156 10 false *b 2.292,2.573 2.604,2.729 0.313,0.156 10 false *c 1.604,3.083 1.917,3.24 0.313,0.156 10 false *d 2.177,2.875 2.49,3.031 0.313,0.156 10 false *a

*a	45° (Claw of Clip Location)
*b	Top
*c	Left of Vehicle
*d	Paint Mark

Connect the No. 5 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it.

NOTICE:: ·

If the throttle body with motor assembly has been struck or dropped, replace it.

·

Make sure to position the clip as shown in the illustration.

Using an 8 mm socket wrench, install the throttle body with motor assembly to the intake manifold with the 3 bolts.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

1.604,2.865 1.781,3.208 1.781,3.208 1.979,3.208 true 1.667,2.156 1.979,2.313 0.313,0.156 10 false *a 1.385,2.021 1.698,2.177 0.313,0.156 10 false *b 2.24,2.896 2.552,3.052 0.313,0.156 10 false *c 2,3.135 2.313,3.292 0.313,0.156 10 false *d 2.115,2.604 2.427,2.76 0.313,0.156 10 false *a

*a	45° (Claw of Clip Location)
*b	Top
*c	Left of Vehicle
*d	Paint Mark

Connect the No. 8 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it.

NOTICE:: Make sure to position the clip as shown in the illustration.

Connect the throttle body with motor assembly connector.

Hide Display 3.INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

0.594,2.802 0.75,2.073 0.75,2.073 0.979,2.073 true 1.125,3.094 1.125,2.906 1.125,2.906 1.26,2.677 true 1.01,1.99 1.323,2.146 0.313,0.156 10 false *a 1.073,3.094 1.385,3.25 0.313,0.156 10 false *b 2.708,2.281 3.021,2.438 0.313,0.156 10 false *c 2.156,2.792 2.469,2.948 0.313,0.156 10 false *d 2.625,1.969 2.938,2.125 0.313,0.156 10 false *e

*a	Protrusion
*b	Cutout
*c	Top
*d	Front of Vehicle
*e	6 to 14 mm (0.236 to 0.551 in.)

Install the air cleaner hose to the throttle body with motor assembly.

NOTICE:: Align the cutout of the air cleaner hose with the protrusion of the throttle body with motor assembly.

Tighten the hose clamp in the position shown in the illustration.

Engage the 3 pins to install the air cleaner assembly with air cleaner hose.

2.99,0.229 3.302,0.385 0.313,0.156 10 false *a 2.333,0.542 2.646,0.698 0.313,0.156 10 false *b 2.479,0.354 2.792,0.51 0.313,0.156 10 false *c 2.469,0.708 2.781,0.865 0.313,0.156 10 false *c

*a	Top
*b	Front of Vehicle
*c	45°(Claw of Clip Location)

Connect the No. 2 ventilation hose to the cylinder head cover sub-assembly and slide the clip to secure it.

NOTICE:: Make sure to position the clip as shown in the illustration.

Connect the vacuum hose to the air cleaner hose.

Engage the 3 wire harness clamps.

Connect the mass air flow meter sub-assembly connector.

Hide Display 17750A 4.INSTALL INLET AIR CLEANER ASSEMBLY

1.604,1.552 1.76,1.75 0.156,0.198 10 true 1 0.083,1.573 0.24,1.771 0.156,0.198 10 true 2

Install the inlet air cleaner assembly with the 2 bolts in the order shown in the illustration.

Torque:: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

Hide Display 12601B 5.INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202111,202203,_51,_111786,_0499722,RM100000001YZIF_01_0321,202203,202303,_51,_111786,_0499722,RM1000000022F79_01_0321,202303,202406,_51,_111786,_0499722,RM100000002A0JZ_01_0321,202406,202409,_51,_111786,_0499722,RM100000002MXOU_01_0321,202409,999999,_51,_111786,_0499722,RM100000002OLFD_01_0321,

Hide Display 6.ADD ENGINE COOLANT

Click hereGeneral>MAINTENANCE>M20C-FKS, M20D-FKS COOLANT>REPLACEMENT202111,999999,_V1,_112220,_0503655,RM100000001ZFD9_02_0002,

Hide Display 7.INSPECT FOR COOLANT LEAK

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (COOLING)>COOLING SYSTEM>ON-VEHICLE INSPECTION202111,999999,_51,_111791,_0503624,RM100000001ZF95_01_0001,

Hide Display 8.PERFORM INITIALIZATION

NOTICE:: ·

Be sure to perform this procedure after removing and reinstalling the throttle body with motor assembly or any throttle body with motor assembly components.

·

Perform the following procedure after replacing the throttle body with motor assembly or any throttle body with motor assembly components. The following procedure should also be performed if the throttle body with motor assembly is cleaned.

Clear the DTCs.

Powertrain > Engine > Clear DTCs: 50002 372

Perform "Inspection After Repair".

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION202111,202303,_51,_111785,_0504416,RM100000001ZIBM,202303,999999,_51,_111785,_0504416,RM1000000029BFF,

Start the engine and check that the MIL is not illuminated. After the engine is warmed up, check that the idle speed is within the specified range with the A/C switch off.

Standard Idle Speed:: 750 to 850 rpm

NOTICE:: ·

Be sure to perform this step with all accessories off.

·

Make sure that the shift lever is in P or N.

According to the display on the GTS, read the Data List while fully depressing the accelerator pedal and check that the value is 60% or higher.

Powertrain > Engine > Data List

Tester Display
Throttle Position Sensor No.1 Voltage %

50003 372 216

Perform a road test and confirm that there are no abnormalities.