DRIVE SHAFT / PROPELLER SHAFT REAR DRIVE SHAFT ASSEMBLY(for SFTM Made) REASSEMBLY

Hide Display 1.INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT

a.

1.917,0.885 2.427,0.375 2.427,0.375 2.792,0.375 false 2.823,0.281 3.177,0.49 0.354,0.208 10 *a

*a	Protective Tape

Wrap the splines of the rear drive shaft outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

b.

1.115,1.719 1.115,1.427 false 1.656,1.74 1.656,1.479 false 2.344,1.74 2.344,1.438 false 2.979,1.75 2.979,1.229 false 1.063,1.781 1.375,1.938 0.313,0.156 10 *1 1.604,1.792 1.917,1.948 0.313,0.156 10 *2 2.281,1.781 2.594,1.938 0.313,0.156 10 *3 2.948,1.792 3.26,1.948 0.313,0.156 10 *4

*1	Rear Drive Shaft Outboard Joint Assembly
*2	Rear No. 2 Drive Shaft Outboard Joint Boot Clamp
*3	Rear Drive Shaft Outboard Joint Boot
*4	Rear Drive Shaft Outboard Joint Boot Clamp
	Outboard joint side
	Inboard joint side

Install new parts to the rear drive shaft outboard joint shaft assembly in the following order:

i.

Rear No. 2 drive shaft outboard joint boot clamp

ii.

Rear drive shaft outboard joint boot

iii.

Rear drive shaft outboard joint boot clamp

c.

Pack the joint portion of the rear drive shaft outboard joint shaft assembly and rear drive shaft outboard joint boot with grease.

Standard Grease Capacity:: 45 to 65 g (1.59 to 2.29 oz)

d.

Install the rear drive shaft outboard joint boot to the rear drive shaft outboard joint shaft assembly groove.

NOTICE:: ·

Do not allow grease to adhere to the boot clamp track of the outboard joint boot.

·

Keep the inside of the outboard joint boot free of foreign matter.

Hide Display 42346F 2.INSTALL REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

a.

Using a screwdriver, install the rear No. 2 drive shaft outboard joint boot clamp as shown in the illustration.

NOTICE:: Be careful not to damage the rear drive shaft outboard joint boot.

Hide Display 42346D 3.INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

a.

Hold the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

b.

Install the rear drive shaft outboard joint boot clamp to the rear drive shaft outboard joint boot.

c.

1.115,1.75 1.521,1.75 1.521,1.75 2,1.208 true 0.833,1.677 1.292,1.875 0.458,0.198 10 false SST

Place SST to the rear drive shaft outboard joint boot clamp, press it against the boot and slightly tighten SST.

SST: 09521-24010

d.

Tighten SST so that the rear drive shaft outboard joint boot clamp is pinched.

NOTICE:: Do not overtighten SST.

e.

Remove SST.

f.

1.656,1.5 2.365,1.5 true 2.438,1.417 2.896,1.615 0.458,0.198 10 false SST

Using SST, measure the clearance of the rear drive shaft outboard joint boot clamp.

SST: 09240-00020

Clearance:: 1.2 to 4.0 mm (0.0473 to 0.157 in.)

If the clearance is outside the specified range, retighten SST.

Hide Display 42360D 4.INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

a.

0.688,1.875 0.688,1.333 false 1.698,1.854 1.698,1.615 false 2.49,1.875 2.49,1.667 false 2.927,1.885 2.927,1.25 false 0.625,1.896 0.938,2.052 0.313,0.156 10 *1 1.635,1.896 1.948,2.052 0.313,0.156 10 *2 2.417,1.906 2.729,2.063 0.313,0.156 10 *3 2.875,1.896 3.188,2.052 0.313,0.156 10 *a

*1	Rear Drive Shaft Inboard Joint Boot Clamp
*2	Rear Drive Shaft Inboard Joint Boot
*3	Rear No. 2 Drive Shaft Inboard Joint Boot Clamp
*a	Protective Tape
	Outboard joint side
	Inboard joint side

Install new parts to the rear drive shaft outboard joint shaft assembly in the following order:

i.

Rear drive shaft inboard joint boot clamp

ii.

Rear drive shaft inboard joint boot

iii.

Rear No. 2 drive shaft inboard joint boot clamp

b.

Hold the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

c.

Remove the protective tape.

d.

Install the ball cage to the rear drive shaft outboard joint shaft assembly.

NOTICE:: Face the smaller inside diameter side to the rear drive shaft outboard joint shaft assembly and insert.

e.

1.323,1.229 1.927,0.625 1.927,0.625 1.406,1.302 false 1.948,0.521 2.25,0.708 0.302,0.188 10 false *a

*a

Matchmark

Align the matchmarks placed before removal.

f.

Using a brass bar and a hammer, install the inner race to the rear drive shaft outboard joint shaft assembly.

NOTICE:: Be careful not to damage the inner race.

g.

Using a snap ring expander, install a new shaft snap ring to the rear drive shaft outboard joint shaft assembly.

h.

2.865,1.344 2.865,0.323 2.865,0.323 2.396,0.323 false 2.74,1.427 2.74,0.323 false 2.677,1.521 2.677,0.323 false 2.219,0.24 2.375,0.385 0.156,0.146 10 false *a

*a

Matchmark

Align the matchmarks and install the ball cage to the inner race.

i.

Install the 8 balls with grease to the inner race.

NOTICE:: Be careful not to drop the balls.

HINT:: Apply grease to the balls to keep them from falling.

j.

Pack the rear drive shaft inboard joint assembly and rear drive shaft inboard joint boot with grease.

Standard Grease Capacity:: 85 to 105 g (3.00 to 3.70 oz)

k.

1.552,1.156 1.083,0.625 1.083,0.625 1.865,0.729 true 0.906,0.531 1.219,0.688 0.313,0.156 10 false *a

*a

Matchmark

Align the matchmarks and install the rear drive shaft inboard joint assembly to the rear drive shaft outboard joint shaft assembly.

l.

Using a screwdriver, install a new drive shaft snap ring to the rear drive shaft inboard joint assembly.

Hide Display 5.INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT

a.

Install the rear drive shaft inboard joint boot to the rear drive shaft inboard joint assembly.

b.

1.479,0.833 1.708,1.01 0.229,0.177 10 false A

Check whether the drive shaft dimension (A) is within specification.

Dimension (A):

for LH Side	718.4 mm (2.36 ft.)
for RH Side	791.4 mm (2.60 ft.)

Hide Display 42347E 6.INSTALL REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP

0.677,1.625 1.521,1.625 1.521,1.625 2.146,1.125 true 0.385,1.542 0.844,1.74 0.458,0.198 10 false SST 2.281,1.76 2.594,1.958 0.313,0.198 10 false *a 1.938,0.073 2.25,0.271 0.313,0.198 10 false *b

*a	Turn
*b	Hold

a.

Install the rear No. 2 drive shaft inboard joint boot clamp to the inboard joint boot.

b.

Place SST onto the rear No. 2 drive shaft inboard joint boot clamp, press it against the boot and slightly tighten SST.

SST: 09521-24010

c.

Tighten SST so that the rear No. 2 drive shaft inboard joint boot clamp is pinched.

NOTICE:: Do not overtighten SST.

d.

Remove SST.

e.

0.708,1.333 1.125,1.333 1.125,1.333 1.656,0.885 true 0.406,1.25 0.865,1.448 0.458,0.198 10 false SST

Using SST, measure the clearance of the rear No. 2 drive shaft inboard joint boot clamp.

SST: 09240-00021

Clearance:: 1.2 to 4.0 mm (0.0473 to 0.157 in.)

If the clearance is not as specified, retighten SST.

Hide Display 42347D 7.INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

HINT:: Perform the same procedure as for the rear drive shaft outboard joint boot clamp.

Hide Display 42340B 8.INSPECT REAR DRIVE SHAFT ASSEMBLY

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DRIVE SHAFT / PROPELLER SHAFT REAR DRIVE SHAFT ASSEMBLY(for SFTM Made) REASSEMBLY

PROCEDURE