MAINTENANCE REAR DISC BRAKE PAD INSTALLATION
CAUTION / NOTICE / HINT
- NOTICE:
- ·
Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.
·After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.
·After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.
·When removing or installing the rear disc brake cylinder assembly, pushing back the disc brake piston may cause a large clearance between the brake pads and brake disc. When the brake pedal is depressed with a large clearance between the brake pads and the brake disc, DTC C140000 and/or C140A00 related to abnormal brake fluid pressure may be stored. Make sure to clear any DTCs after performing this procedure.
·While the auxiliary battery is connected, even if the ignition switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected.
- HINT:
- ·
Use the same procedure for the RH side and LH side.
·The following procedure is for the LH side.
PROCEDURE
04946
1.INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
- NOTICE:
- ·
When replacing worn rear disc brake pads, the rear disc brake anti-squeal shims and rear disc brake pad wear indicator plates must be replaced together with the rear disc brake pads.
·Install each rear disc brake pad wear indicator plate in the correct position and direction.
·Install the rear disc brake anti-squeal shims in the correct positions and directions.
·Do not apply disc brake grease to the lining surface of the rear disc brake pad.
| *a | Inner Side (Orange) |
| *b | Outer Side (Yellow green) |
Check the rear disc brake pad.
- HINT:
-
If the rear disc brake pad has an identification mark, be sure to confirm the installation location.
|
Disc Brake Grease |
Apply disc brake grease to the inner side of the rear disc brake anti-squeal shim as shown in the illustration.
| *1 | Rear Disc Brake Anti-squeal Shim |
| *2 | Rear No. 2 Disc Brake Anti-squeal Shim |
| *a | claw |
| *b | Inner Side |
| *c | Outer Side |
Install the rear disc brake anti-squeal shim to the rear disc brake pad (Inner Side).
Install the rear No. 2 disc brake anti-squeal shim to the rear disc brake pad (Inner Side).
Install the rear disc brake anti-squeal shim to the rear disc brake pad (Outer Side).
- NOTICE:
-
Install the rear disc brake anti-squeal shim so that its claws are toward the outside of the vehicle.
| *1 | Rear Disc Brake Pad Wear Indicator Plate |
Install 2 new rear disc brake pad wear indicator plate to each rear disc brake pad.
04466
2.INSTALL REAR DISC BRAKE PAD
- CAUTION:
-
- ·
Be careful not to get pinched by the rear disc brake cylinder assembly or other parts when installing the rear disc brake pads.
·After lifting up the rear disc brake cylinder assembly, secure it in place before performing any work on it.
·The rear disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.
Push in the rear disc brake piston.
- NOTICE:
- ·
Make sure the brake fluid does not overflow from the reservoir.
·Do not forcibly push in the rear disc brake piston.
Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
- NOTICE:
- ·
Keep the friction surfaces of the rear disc brake pads and rear disc free from oil and grease.
·Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.
- HINT:
-
2.417,1.375 2.667,1.125 2.667,1.125 2.833,1.125 false 0.625,2.219 0.792,2.219 0.792,2.219 1.292,1.667 true 2.875,1.021 3.198,1.271 0.323,0.25 10 false *a 0.458,2.125 0.781,2.396 0.323,0.271 10 false *b*a Inner Side (Orange) *b Outer Side (Yellow green)
-
If the rear disc brake pad has an identification mark, be sure to confirm the installation location.
3.INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
Hold the rear disc brake cylinder slide pins, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with bolts.
- Torque:
- 34.3 N*m (350 kgf*cm, 25 ft.*lbf)
890C0A
4.CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY
5.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)
Connect the reservoir level switch connector.
Connect the cable to the negative (-) auxiliary battery terminal.
Turn the ignition switch to ON (READY).
Depress the brake pedal and release it.
6.INSPECT BRAKE FLUID LEVEL IN RESERVOIR
for HV Model: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for HV Model)>ON-VEHICLE INSPECTION202111,999999,_54,_111815,_0500814,RM100000001Z3ZM,
for Gasoline Model: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for Gasoline Model)>ON-VEHICLE INSPECTION202111,999999,_54,_111815,_0500815,RM100000001Z3YA,
7.INSTALL REAR WHEEL
8. NORMAL CONDITION RECOVERY
9. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL (for HV Model)
- HINT:
-
When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.