RM38N0EC _58 Vehicle Interior _111838 SUPPLEMENTAL RESTRAINT SYSTEMS _0502521 SPIRAL CABLE G

SUPPLEMENTAL RESTRAINT SYSTEMS  SPIRAL CABLE  INSPECTION  


PROCEDURE

Hide 84306 1.INSPECT SPIRAL CABLE SUB-ASSEMBLY

NOTICE:
·

Do not remove the steering sensor from the spiral cable sub-assembly when inspecting the spiral cable sub-assembly.

·

Remove the steering sensor from the spiral cable sub-assembly only when replacing the spiral cable sub-assembly.



a.

Visually check the spiral cable sub-assembly for defects.

i.

The defects are as follows:

·

Scratches

·

Small cracks

·

Dents

·

Chips

·

Cracks or other damage to the connector

OK:

No defects are found.



If any of the defects is found, replace the spiral cable sub-assembly with a new one.



b.

Check the spiral cable sub-assembly.

B507901C10
2.75,1 3.083,1.25 0.333,0.25 1.792,1 2.125,1.25 0.333,0.25 0.958,1 1.292,1.25 0.333,0.25 6.417,0.75 6.75,1 0.333,0.25 0.333,3.25 0.667,3.5 0.333,0.25 2.25,3.052 2.583,3.302 0.333,0.25 0.531,5.083 0.833,5.292 0.302,0.208 6,7.51 6.417,7.771 0.417,0.26 1.844,5.469 2.135,5.688 0.292,0.219 1.417,5.135 1.688,5.344 0.271,0.208 6.417,5.167 6.75,5.417 0.333,0.25 2.25,7.417 2.583,7.667 0.333,0.25 0.333,7.646 0.667,7.896 0.333,0.25 2.833,5.469 3.125,5.688 0.292,0.219 3.417,1 3.583,0.75 true 3.302,1 3.167,0.75 true 2.427,1 2.594,0.75 true 2.323,1 2.156,0.74 true 1.469,1.083 1.323,0.75 false 3.667,1.406 3.385,1.24 true 2.698,1.406 2.417,1.24 true 5.969,0.854 6.552,0.354 true 5.833,0.854 6.25,0.354 true 5.708,0.854 5.885,0.333 true 5.604,0.865 5.583,0.354 true 5.479,0.865 5.156,0.344 true 5.365,0.854 4.75,0.354 true 5.583,1.333 5.604,1.031 true 5.906,1.333 5.729,1.031 true 6.323,1.333 5.833,1.031 true 0.333,5.958 0.5,5.708 true 1,5.969 0.833,5.719 true 6.042,8.073 5.792,8.396 true 6.25,8.052 6.531,8.396 true 1.771,3.219 0.917,2.583 true 1.75,3 1.333,2.583 true 1.76,3.333 0.844,4.083 true 1.792,3.531 1.583,4.083 true 1.917,3.531 2,4.083 true 1.917,2.99 2.25,2.656 true 1.917,3.125 2.25,2.917 true 1.917,3.208 2.25,3.5 true 1.917,3.333 2.25,3.75 true 1.917,3.417 2.25,4 true 1.094,3.094 0.677,2.76 true 1.094,3.26 0.635,3.01 true 1.094,3.656 0.698,3.844 true 1.094,3.438 0.656,3.604 true 3.417,5.417 3.583,5.167 true 3.302,5.417 3.167,5.167 true 2.448,5.417 2.615,5.167 true 2.323,5.417 2.188,5.167 true 1.781,5.906 1.615,5.677 false 2.698,5.823 2.417,5.656 true 3.667,5.823 3.385,5.656 true 5.958,5.26 6.573,4.75 true 5.833,5.26 6.229,4.74 true 5.708,5.26 5.875,4.74 true 5.583,5.26 5.531,4.75 false 5.5,5.26 5.115,4.75 true 5.333,5.26 4.719,4.76 true 6.333,5.75 5.833,5.438 true 5.917,5.75 5.719,5.458 true 5.604,5.75 5.604,5.438 true 1.75,7.417 1.333,7 true 1.75,7.625 0.896,6.99 true 1.917,7.417 2.25,7.083 true 1.917,7.5 2.25,7.292 true 1.917,7.615 2.25,7.906 true 1.917,7.719 2.25,8.135 true 1.917,7.833 2.25,8.417 true 1.917,7.938 2,8.49 true 1.813,7.938 1.583,8.49 true 1.771,3.427 1.25,4.083 true 1.771,7.823 1.198,8.479 true 1.75,7.74 0.833,8.49 true 1.094,7.5 0.677,7.167 true 1.094,7.698 0.677,7.448 true 1.094,7.854 0.677,8.021 true 1.094,8.063 0.677,8.229 true 5.177,1.344 5.375,1.031 true 5.198,5.75 5.375,5.438 true 0.094,0.094 0.406,0.292 0.313,0.198 10 false *a 0.406,0.094 0.719,0.292 0.313,0.198 10 false *A 0.406,4.594 0.719,4.792 0.313,0.198 10 false *B 3.031,0.594 3.344,0.792 0.313,0.198 10 false D2+ 3.5,0.583 3.813,0.781 0.313,0.198 10 false D2- 2.073,0.583 2.385,0.781 0.313,0.198 10 false D- 2.563,0.583 2.875,0.781 0.313,0.198 10 false D+ 1.208,0.583 1.521,0.781 0.313,0.198 10 false HO 2.844,1.042 3.156,1.24 0.313,0.198 10 false z8 1.896,1.042 2.208,1.24 0.313,0.198 10 false z7 2.75,1.333 3.063,1.531 0.313,0.198 10 false *b 3.719,1.333 4.031,1.531 0.313,0.198 10 false *c 6.479,0.792 6.813,1.042 0.333,0.25 10 false z10 4.625,0.188 4.938,0.385 0.313,0.198 10 false IL-2 4.958,0.188 5.375,0.385 0.417,0.198 10 false +DP2 5.417,0.188 5.833,0.385 0.417,0.198 10 false +DP 5.771,0.188 6.188,0.385 0.417,0.198 10 false AU1 6.115,0.188 6.531,0.385 0.417,0.198 10 false CCS 6.469,0.188 6.885,0.385 0.417,0.198 10 false IL+2 5.021,1.354 5.333,1.552 0.313,0.198 10 false ECC 5.438,1.354 5.75,1.552 0.313,0.198 10 false EAU 5.823,1.354 6.135,1.552 0.313,0.198 10 false AU2 6.229,1.354 6.542,1.552 0.313,0.198 10 false DIST 0.385,3.292 0.698,3.49 0.313,0.198 10 false E21 2.302,3.094 2.615,3.292 0.313,0.198 10 false E20 0.615,5.104 0.927,5.302 0.313,0.198 10 false z6 0.198,5.979 0.594,6.198 0.396,0.219 10 false EHT 0.896,5.979 1.313,6.219 0.417,0.24 10 false BHT 6.052,7.552 6.448,7.813 0.396,0.26 10 false E129 5.656,8.406 6.052,8.656 0.396,0.25 10 false BHT 0.76,2.417 1.073,2.615 0.313,0.198 10 false EAU 1.177,2.417 1.49,2.615 0.313,0.198 10 false ECC 0.677,4.094 0.99,4.292 0.313,0.198 10 false AU2 1.083,4.094 1.396,4.292 0.313,0.198 10 false DIST 1.5,4.094 1.813,4.292 0.313,0.198 10 false HO 1.875,4.094 2.188,4.292 0.313,0.198 10 false IL+2 2.292,2.573 2.667,2.802 0.375,0.229 10 false IL-2 2.292,2.823 2.688,3 0.396,0.177 10 false +DP2 2.292,3.406 2.688,3.583 0.396,0.177 10 false +DP 2.292,3.667 2.688,3.844 0.396,0.177 10 false AU1 2.292,3.927 2.688,4.104 0.396,0.177 10 false CCS 0.448,2.677 0.76,2.875 0.313,0.198 10 false D+ 0.458,2.927 0.771,3.125 0.313,0.198 10 false D- 0.406,3.542 0.719,3.74 0.313,0.198 10 false D2- 0.406,3.771 0.719,3.969 0.313,0.198 10 false D2+ 3.031,5 3.344,5.198 0.313,0.198 10 false D2+ 3.49,5.01 3.802,5.208 0.313,0.198 10 false D2- 2.552,5 2.865,5.198 0.313,0.198 10 false D+ 2.115,5 2.427,5.198 0.313,0.198 10 false D- 1.698,5.917 2.01,6.115 0.313,0.198 10 false HO 2.906,5.5 3.219,5.698 0.313,0.198 10 false z8 1.917,5.5 2.229,5.698 0.313,0.198 10 false z7 1.083,1.042 1.396,1.24 0.313,0.198 10 false A 1.51,5.156 1.823,5.354 0.313,0.198 10 false A 2.75,5.75 3.063,5.948 0.313,0.198 10 false *b 3.708,5.75 4.021,5.948 0.313,0.198 10 false *c 6.479,5.219 6.792,5.417 0.313,0.198 10 false z10 6.469,4.583 6.885,4.781 0.417,0.198 10 false IL+2 6.094,4.583 6.51,4.781 0.417,0.198 10 false CCS 5.74,4.583 6.156,4.781 0.417,0.198 10 false AU1 5.365,4.583 5.781,4.781 0.417,0.198 10 false +DP 4.927,4.583 5.344,4.781 0.417,0.198 10 false +DP2 4.573,4.583 5.26,4.792 0.688,0.208 10 false IL-2 6.229,5.771 6.542,5.969 0.313,0.198 10 false DIST 5.833,5.771 6.146,5.969 0.313,0.198 10 false AU2 5.469,5.771 5.781,5.969 0.313,0.198 10 false EAU 5.042,5.771 5.354,5.969 0.313,0.198 10 false ECC 0.75,6.833 1.063,7.031 0.313,0.198 10 false EAU 1.177,6.833 1.49,7.031 0.313,0.198 10 false ECC 2.302,7.469 2.615,7.667 0.313,0.198 10 false E20 2.292,6.99 2.604,7.188 0.313,0.198 10 false IL-2 2.292,7.198 2.688,7.375 0.396,0.177 10 false +DP2 2.292,7.823 2.688,8 0.396,0.177 10 false +DP 2.292,8.042 2.688,8.219 0.396,0.177 10 false AU1 2.292,8.333 2.688,8.51 0.396,0.177 10 false CCS 1.885,8.5 2.198,8.698 0.313,0.198 10 false IL+2 1.49,8.5 1.802,8.698 0.313,0.198 10 false HO 1.052,8.5 1.365,8.698 0.313,0.198 10 false DIST 0.688,8.5 1,8.698 0.313,0.198 10 false AU2 0.385,7.688 0.698,7.885 0.313,0.198 10 false E21 0.438,7.083 0.75,7.281 0.313,0.198 10 false D+ 0.438,7.354 0.75,7.552 0.313,0.198 10 false D- 0.396,7.948 0.708,8.146 0.313,0.198 10 false D2- 0.396,8.167 0.708,8.365 0.313,0.198 10 false D2+ 6.417,8.406 6.813,8.656 0.396,0.25 10 false EHT
*A w/o Heated Steering Wheel System *B w/ Heated Steering Wheel System
*a Component without harness connected
(Spiral Cable Sub-assembly) 		*b Color: Light Green
*c Color: Black - -
V100144

Interlock - -


NOTICE:
·

When rotating the spiral cable sub-assembly, make sure to push on the interlock shown in the illustration to release the interlock mechanism.

·

As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.



i.

Set the spiral cable sub-assembly to the center position.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>SPIRAL CABLE>INSTALLATION


ii.

Measure the resistance between each terminal of the spiral cable sub-assembly according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition

*: w/ Heated Steering Wheel System

Click Location & Routing(E20,z10,E21,z7,z8,E129,z6)Location & Routing

Click Connector(E20)Instrument Panel>Instrument Panel Wire / Telephone Computer Wire>Spiral Cable Sub-Assembly

Click Connector(z10)Instrument Panel>Other>Steering Pad Switch Assembly, Spiral Cable Sub-Assembly

Click Connector(E21)Instrument Panel>Instrument Panel Wire / Telephone Computer Wire>Spiral Cable Sub-Assembly

Click Connector(z7)Instrument Panel>Other>Spiral Cable Sub-Assembly, Horn Button Assembly

Click Connector(z8)Instrument Panel>Other>Spiral Cable Sub-Assembly, Horn Button Assembly

Click Connector(E129)Instrument Panel>Instrument Panel Wire / Telephone Computer Wire>Spiral Cable Sub-Assembly

Click Connector(z6)Instrument Panel>Other>Spiral Cable Sub-Assembly, Steering Wheel Assembly

E20-2 (ECC) - z10-12 (ECC) Always 3 Ω or less
E20-4 (EAU) - z10-10 (EAU) Always 3 Ω or less
E20-5 (AU2) - z10-9 (AU2) Always 3 Ω or less
E20-6 (DIST) - z10-8 (DIST) Always 3 Ω or less
E20-7 (HO) - A (HO) Always 3 Ω or less
E20-9 (IL-2) - z10-6 (IL-2) Always 3 Ω or less
E20-10 (+DP2) - z10-5 (+DP2) Always 3 Ω or less
E20-11 (+DP) - z10-4 (+DP) Always 3 Ω or less
E20-12 (AU1) - z10-3 (AU1) Always 3 Ω or less
E20-13 (CCS) - z10-2 (CCS) Always 3 Ω or less
E20-14 (IL+2) - z10-1 (IL+2) Always 3 Ω or less
E21-1 (D+) - z7-2 (D+) Always Below 1 Ω
E21-2 (D-) - z7-1 (D-) Always Below 1 Ω
E21-3 (D2-) - z8-2 (D2-) Always Below 1 Ω
E21-4 (D2+) - z8-1 (D2+) Always Below 1 Ω
E129-2 (EHT) - z6-1 (EHT)* Always Below 0.1 Ω
E129-4 (BHT) - z6-4 (BHT)* Always Below 0.1 Ω



iii.

After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition

*: w/ Heated Steering Wheel System

Click Location & Routing(E20,z10,E21,z7,z8,E129,z6)Location & Routing

Click Connector(E20)Instrument Panel>Instrument Panel Wire / Telephone Computer Wire>Spiral Cable Sub-Assembly

Click Connector(z10)Instrument Panel>Other>Steering Pad Switch Assembly, Spiral Cable Sub-Assembly

Click Connector(E21)Instrument Panel>Instrument Panel Wire / Telephone Computer Wire>Spiral Cable Sub-Assembly

Click Connector(z7)Instrument Panel>Other>Spiral Cable Sub-Assembly, Horn Button Assembly

Click Connector(z8)Instrument Panel>Other>Spiral Cable Sub-Assembly, Horn Button Assembly

Click Connector(E129)Instrument Panel>Instrument Panel Wire / Telephone Computer Wire>Spiral Cable Sub-Assembly

Click Connector(z6)Instrument Panel>Other>Spiral Cable Sub-Assembly, Steering Wheel Assembly

E20-2 (ECC) - z10-12 (ECC) Always 3 Ω or less
E20-4 (EAU) - z10-10 (EAU) Always 3 Ω or less
E20-5 (AU2) - z10-9 (AU2) Always 3 Ω or less
E20-6 (DIST) - z10-8 (DIST) Always 3 Ω or less
E20-7 (HO) - A (HO) Always 3 Ω or less
E20-9 (IL-2) - z10-6 (IL-2) Always 3 Ω or less
E20-10 (+DP2) - z10-5 (+DP2) Always 3 Ω or less
E20-11 (+DP) - z10-4 (+DP) Always 3 Ω or less
E20-12 (AU1) - z10-3 (AU1) Always 3 Ω or less
E20-13 (CCS) - z10-2 (CCS) Always 3 Ω or less
E20-14 (IL+2) - z10-1 (IL+2) Always 3 Ω or less
E21-1 (D+) - z7-2 (D+) Always Below 1 Ω
E21-2 (D-) - z7-1 (D-) Always Below 1 Ω
E21-3 (D2-) - z8-2 (D2-) Always Below 1 Ω
E21-4 (D2+) - z8-1 (D2+) Always Below 1 Ω
E129-2 (EHT) - z6-1 (EHT)* Always Below 0.1 Ω
E129-4 (BHT) - z6-4 (BHT)* Always Below 0.1 Ω



iv.

After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition

*: w/ Heated Steering Wheel System

Click Location & Routing(E20,z10,E21,z7,z8,E129,z6)Location & Routing

Click Connector(E20)Instrument Panel>Instrument Panel Wire / Telephone Computer Wire>Spiral Cable Sub-Assembly

Click Connector(z10)Instrument Panel>Other>Steering Pad Switch Assembly, Spiral Cable Sub-Assembly

Click Connector(E21)Instrument Panel>Instrument Panel Wire / Telephone Computer Wire>Spiral Cable Sub-Assembly

Click Connector(z7)Instrument Panel>Other>Spiral Cable Sub-Assembly, Horn Button Assembly

Click Connector(z8)Instrument Panel>Other>Spiral Cable Sub-Assembly, Horn Button Assembly

Click Connector(E129)Instrument Panel>Instrument Panel Wire / Telephone Computer Wire>Spiral Cable Sub-Assembly

Click Connector(z6)Instrument Panel>Other>Spiral Cable Sub-Assembly, Steering Wheel Assembly

E20-2 (ECC) - z10-12 (ECC) Always 3 Ω or less
E20-4 (EAU) - z10-10 (EAU) Always 3 Ω or less
E20-5 (AU2) - z10-9 (AU2) Always 3 Ω or less
E20-6 (DIST) - z10-8 (DIST) Always 3 Ω or less
E20-7 (HO) - A (HO) Always 3 Ω or less
E20-9 (IL-2) - z10-6 (IL-2) Always 3 Ω or less
E20-10 (+DP2) - z10-5 (+DP2) Always 3 Ω or less
E20-11 (+DP) - z10-4 (+DP) Always 3 Ω or less
E20-12 (AU1) - z10-3 (AU1) Always 3 Ω or less
E20-13 (CCS) - z10-2 (CCS) Always 3 Ω or less
E20-14 (IL+2) - z10-1 (IL+2) Always 3 Ω or less
E21-1 (D+) - z7-2 (D+) Always Below 1 Ω
E21-2 (D-) - z7-1 (D-) Always Below 1 Ω
E21-3 (D2-) - z8-2 (D2-) Always Below 1 Ω
E21-4 (D2+) - z8-1 (D2+) Always Below 1 Ω
E129-2 (EHT) - z6-1 (EHT)* Always Below 0.1 Ω
E129-4 (BHT) - z6-4 (BHT)* Always Below 0.1 Ω


If the result is not as specified, replace the spiral cable sub-assembly.