RM38N0EC _54 Brake _111815 BRAKE SYSTEM (OTHER) _0500824 VACUUM PUMP(for M20 Series Engine, BOSCH Made) A

BRAKE SYSTEM (OTHER) VACUUM PUMP(for M20 Series Engine, BOSCH Made) REMOVAL

CAUTION / NOTICE / HINT

NOTICE:: This procedure includes the removal of small-head bolts. Refer to Small-head Bolts of Basic Repair Hint to identify the small-head bolts.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION202111,999999,_V1,_111779,_0504973,RM100000001ZKRM,

HINT:

Refer to the following illustration and check which type is installed to the vehicle.

2.167,3.25 2,3.25 2,3.25 1.479,1.594 true 0.25,0.427 0.625,0.667 0.375,0.24 12 false *A 3.667,0.427 4.042,0.667 0.375,0.24 12 false *B 2.219,3.167 2.531,3.365 0.313,0.198 10 false *a

*A	for BOSCH Made	*B	except BOSCH Made
*a	Mark	-	-

PROCEDURE

Hide Display 12601B 1.REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202111,202203,_51,_111786,_0499722,RM100000001YZIH_01_0288,202203,202303,_51,_111786,_0499722,RM1000000022F78_01_0288,202303,202406,_51,_111786,_0499722,RM100000002A0JY_01_0288,202406,202409,_51,_111786,_0499722,RM100000002MXOE_01_0288,202409,999999,_51,_111786,_0499722,RM100000002OLFC_01_0288,

Hide Display 44777 2.DISCONNECT NO.1 VACUUM HOSE CONNECTOR

Disconnect the vacuum hose from No. 1 vacuum hose connector and disengage the clamp to separate the vacuum hose.

2.25,4.052 2.333,4.052 2.333,4.052 2.542,3.625 true 2.26,2.938 2.344,2.938 2.344,2.938 2.542,3.354 true 2.083,3.969 2.396,4.125 0.313,0.156 10 false *a 2.083,2.865 2.396,3.021 0.313,0.156 10 false *a

*a	Retainer
	Pinch
	Pull off

Pinch the retainer of the No. 1 vacuum hose connector, and then pull the No. 1 vacuum hose connector off of the vacuum pump assembly.

NOTICE:: Be sure to disconnect the No. 1 vacuum hose connector by hand.

Hide Display 82121 3.SEPARATE ENGINE WIRE

Remove the bolt and 2 nuts, disconnect the 10 connectors and disengage the 4 clamps.

Hide Display 29300 4.REMOVE VACUUM PUMP ASSEMBLY

Move aside the engine wire.

NOTICE:: Do not apply excessive force to the engine wire.

Using an 8 mm socket wrench, remove the 3 bolts and vacuum pump assembly from the engine assembly.

Remove the No. 1 vacuum pump O-ring from the vacuum pump assembly.