RM38N0EC _54 Brake _111815 BRAKE SYSTEM (OTHER) _0500822 VACUUM PUMP(for M20 Series Engine, except BOSCH Made) A

BRAKE SYSTEM (OTHER)  VACUUM PUMP(for M20 Series Engine, except BOSCH Made)  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-head Bolts of Basic Repair Hint to identify the small-head bolts.

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HINT:

Refer to the following illustration and check which type is installed to the vehicle.

C449630C01
2.167,3.25 2,3.25 2,3.25 1.479,1.594 true 0.25,0.427 0.625,0.667 0.375,0.24 12 false *A 3.667,0.427 4.042,0.667 0.375,0.24 12 false *B 2.219,3.167 2.531,3.365 0.313,0.198 10 false *a
*A for BOSCH Made *B except BOSCH Made
*a Mark - -



PROCEDURE

Hide 29300 1.INSTALL VACUUM PUMP ASSEMBLY

a.

When reusing the vacuum pump assembly:

i.
C401028

Install a new No. 1 vacuum pump O-ring to the vacuum pump assembly.



b.
C468814C01
1.073,1.042 0.521,0.76 true 2.74,1.385 2,1.167 true 0.24,0.625 0.469,0.823 0.229,0.198 10 true *b 2.833,1.344 3.031,1.521 0.198,0.177 10 true *a
*a Coupling Teeth
*b Groove


Install the vacuum pump assembly so that the coupling teeth of the vacuum pump assembly and groove of the camshaft are engaged.

NOTICE:
·

Ensure that the vacuum pump assembly is installed securely.

·

Be careful not to pinch the No. 1 vacuum pump O-ring.




c.
C468813N01
2.646,1.177 2.802,1.375 0.156,0.198 10 true A 0.635,0.615 0.781,0.802 0.146,0.188 10 true B 0.677,1.063 0.823,1.25 0.146,0.188 10 true B

Using an 8 mm socket wrench, install the vacuum pump assembly with the 3 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)

NOTICE:
·

Perform the procedure by fully tightening the bolt (A), and then fully tightening the bolts (B).

·

After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.




Hide 82121 2.INSTALL ENGINE WIRE

a.

Connect the 10 connectors and engage the 4 clamps.


b.

Install the engine wire with the bolt and 2 nuts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 44777 3.CONNECT NO.1 VACUUM HOSE CONNECTOR

a.
C445502

Align the No. 1 vacuum hose connector with the vacuum pump assembly, and push them together until the No. 1 vacuum hose connector makes a "click" sound.

NOTICE:
·

Check that there is no foreign matter on the connecting parts.

·

After connecting the No. 1 vacuum hose connector, check that the vacuum pump assembly and No. 1 vacuum hose connector are securely connected by pulling on them.




b.

Engage the clamp to install the vacuum hose and connect the vacuum hose to the No. 1 vacuum hose connector.