RM38N0EC _54 Brake _111815 BRAKE SYSTEM (OTHER) _0500822 VACUUM PUMP(for M20 Series Engine, except BOSCH Made) A

BRAKE SYSTEM (OTHER)  VACUUM PUMP(for M20 Series Engine, except BOSCH Made)  REMOVAL  


CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


HINT:

Refer to the following illustration and check which type is installed to the vehicle.

C449630C01
2.167,3.25 2,3.25 2,3.25 1.479,1.594 true 0.25,0.427 0.625,0.667 0.375,0.24 12 false *A 3.667,0.427 4.042,0.667 0.375,0.24 12 false *B 2.219,3.167 2.531,3.365 0.313,0.198 10 false *a
*A for BOSCH Made *B except BOSCH Made
*a Mark - -



PROCEDURE

Hide 44777 2.DISCONNECT NO.1 VACUUM HOSE CONNECTOR

a.
C445499

Disconnect the vacuum hose from No. 1 vacuum hose connector and disengage the clamp to separate the vacuum hose.


b.
C445503C01
2.25,4.052 2.333,4.052 2.333,4.052 2.542,3.625 true 2.26,2.938 2.344,2.938 2.344,2.938 2.542,3.354 true 2.083,3.969 2.396,4.125 0.313,0.156 10 false *a 2.083,2.865 2.396,3.021 0.313,0.156 10 false *a
*a Retainer
V113147

Pinch
V113148

Pull off


Pinch the retainer of the No. 1 vacuum hose connector, and then pull the No. 1 vacuum hose connector off of the vacuum pump assembly.

NOTICE:

Be sure to disconnect the No. 1 vacuum hose connector by hand.



Hide 82121 3.SEPARATE ENGINE WIRE

a.

Remove the bolt and 2 nuts, disconnect the 10 connectors and disengage the 4 clamps.

C468812


Hide 29300 4.REMOVE VACUUM PUMP ASSEMBLY

a.

Move aside the engine wire.

NOTICE:

Do not apply excessive force to the engine wire.



b.
C468813

Using an 8 mm socket wrench, remove the 3 bolts and vacuum pump assembly from the engine assembly.


c.
C401028

Remove the No. 1 vacuum pump O-ring from the vacuum pump assembly.