RM38N0EC _59 Vehicle Exterior _111849 EXTERIOR PANELS / TRIM _0500095 FRONT BUMPER(for SFTM Made) A

EXTERIOR PANELS / TRIM  FRONT BUMPER(for SFTM Made)  REASSEMBLY  


PROCEDURE

Hide 52103A 1.INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY LH

HINT:

Perform this procedure only when replacement of the front bumper extension sub-assembly LH is necessary.


a.
B628522C02
2.635,0.552 2.875,0.74 0.24,0.188 10 true *b 1.177,1.177 1.406,1.365 0.229,0.188 10 true *c 2.417,1.948 2.656,2.135 0.24,0.188 10 true *a 1.729,1.615 1.958,1.802 0.229,0.188 10 true *c
*a Bolt A
*b Bolt B
*c Nut


Install the 2 bolts.

Torque:
Bolt A : 135 N*m (1377 kgf*cm, 100 ft.*lbf)
Bolt B : 9.5 N*m (97 kgf*cm, 84 in.*lbf)


b.

Install the front bumper extension sub-assembly LH with the 2 nuts.

Torque:
12.5 N*m (127 kgf*cm, 9 ft.*lbf)


Hide 52102B 2.INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.


Hide 52618 3.INSTALL FRONT BUMPER LOWER ABSORBER

HINT:

Perform this procedure only when replacement of the front bumper lower absorber is necessary.


a.

for Gasoline Model:

i.
B628518C01
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 guides as shown in the illustration.


ii.
B628516

Install the front bumper lower absorber with the 5 screws.



b.

for HV Model:

i.
B628521C01
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 claws as shown in the illustration.


ii.
B628519

Install the front bumper lower absorber with the clip.



Hide 52132A 5.INSTALL NO. 2 FRONT BUMPER REINFORCEMENT (for HV Model)

HINT:

Perform this procedure only when replacement of the No. 2 front bumper reinforcement is necessary.


a.
B628515

Install the No. 2 front bumper reinforcement with the 4 nuts.

Torque:
18 N*m (184 kgf*cm, 13 ft.*lbf)


Hide 52021 6.INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

HINT:

Perform this procedure only when replacement of the front bumper reinforcement sub-assembly is necessary.


a.
B628514C01
0,0 0,0 false
V113147

Install in this Direction


Install the front bumper reinforcement sub-assembly with the 6 bolts.

Torque:
43 N*m (438 kgf*cm, 32 ft.*lbf)


b.
B628512

Engage the 3 clamps.


Hide 52614 7.INSTALL NO. 2 FRONT BUMPER ENERGY ABSORBER

HINT:

Perform this procedure only when replacement of the No. 2 front bumper energy absorber is necessary.


a.
B628511C01
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 guides to install the No. 2 front bumper energy absorber as shown in the illustration.


Hide 52536 8.INSTALL FRONT BUMPER SIDE RETAINER LH

HINT:

Perform this procedure only when replacement of the front bumper side retainer LH is necessary.


a.
B628523C01
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 clips as shown in the illustration.


b.
B628480

Install the front bumper side retainer LH with the 2 screws.


Hide 52535 9.INSTALL FRONT BUMPER SIDE RETAINER RH

HINT:

Use the same procedure as for the LH side.


Hide 53879H 10.INSTALL FRONT FENDER LINER RETAINER

a.
B628508C01
0,0 0,0 false
V113147

Install in this Direction


Install the 2 front fender liner retainers as shown in the illustration.

HINT:

Use the same procedure for the RH side and LH side.



Hide 47749F 11.INSTALL PIN HOLD CLIP

a.
B628506C01
0,0 0,0 false
V113147

Install in this Direction


Engage the 4 claws as shown in the illustration to install the 2 pin hold clips.

HINT:

Use the same procedure for the RH side and LH side.



Hide 53102A 12.INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY

a.

Engage the 10 claws.

B628504


b.

Install the lower radiator grille sub-assembly with the 2 screws.

B628503


Hide 52411 13.INSTALL FRONT BUMPER GUARD

a.

Engage the 5 claws.

B628502


b.

Install the 2 screws.

B628501


c.

Install the front bumper guard with the 6 clips.

B628500


Hide 52414 14.INSTALL FRONT BUMPER GUARD PAD LH

a.
B628499

Engage the guide.


b.
B628498

Install the clip.


c.
B628497

Install the front bumper guard pad LH with the clip.


Hide 52413A 15.INSTALL FRONT BUMPER GUARD PAD RH

HINT:

Use the same procedure as for the LH side.


Hide 53286C 16.INSTALL FRONT BUMPER ARM HOLE COVER LH

a.
B639275C01
1.531,1.438 1.813,1.615 true 1.823,1.531 2.031,1.729 0.208,0.198 10 true *a
*a Hook


Engage the hook.


b.

Engage the 4 claws to install the front bumper arm hole cover LH.


Hide 53285J 17.INSTALL FRONT BUMPER ARM HOLE COVER RH

HINT:

Use the same procedure as for the LH side.


Hide 75311 18.INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

a.
B628494

Engage the guide and 4 claws.


b.

Install the radiator grille (or front panel) emblem with the screw.


Hide 19.INSTALL RADIATOR GRILLE ASSEMBLY

a.

Engage the 10 claws.

B628493


b.

Install the radiator grille assembly with the 3 screws.

B628492


Hide 53115B 20.INSTALL RADIATOR GRILLE BRACKET

a.
B628491

Engage the guide and 4 claws.


b.
B628490

Install the 4 screws.


c.
B628489C01
1.625,1.271 1.833,1.458 0.208,0.188 10 true *a 1.052,1.385 1.26,1.583 0.208,0.198 10 true *b 0.563,1.49 0.771,1.688 0.208,0.198 10 true *b 0.115,1.604 0.323,1.802 0.208,0.198 10 true *b 2.208,1.396 2.417,1.594 0.208,0.198 10 true *b 2.677,1.5 2.885,1.698 0.208,0.198 10 true *b 3.125,1.615 3.333,1.813 0.208,0.198 10 true *b
*a Screw
*b Clip


Install the radiator grille bracket with the 6 clips and screw.


Hide 53395E 21.INSTALL HOOD TO FRONT END PANEL SEAL

a.

Engage the 16 clips and 2 guides to install the hood to front end panel seal.

B628488


Hide 53122E 22.INSTALL LOWER RADIATOR GRILLE MOULDING

a.

Engage the 16 claws.

B628487


b.

Install the lower radiator grille moulding with the 5 screws.

B628486


Hide 52128B 23.INSTALL FRONT BUMPER HOLE COVER LH

a.
B628485

Engage the 4 claws to install the front bumper hole cover LH.


Hide 52127C 24.INSTALL FRONT BUMPER HOLE COVER

HINT:

Use the same procedure as for the LH side.


Hide 53121A 25.INSTALL RADIATOR GRILLE MOULDING

a.
B628484

Engage the 6 claws.


b.
B628483

Install the radiator grille moulding with the screw.


Hide 53124F 26.INSTALL RADIATOR GRILLE SIDE MOULDING LH

a.
B628482

Engage the guide and 4 claws.


b.
B628481

Install the radiator grille side moulding LH with the 2 screws.


Hide 53123G 27.INSTALL RADIATOR GRILLE SIDE MOULDING RH

HINT:

Use the same procedure as for the LH side.


Hide 82114 28.INSTALL NO. 4 ENGINE ROOM WIRE

a.

Engage the 19 clamps to install the No. 4 engine room wire.

B628479


Hide 81269B 29.INSTALL FOG LIGHT SEAL

HINT:

When installing the fog light seal, heat the front bumper assembly using a heat light.


Heating Temperature
Item Temperature
Front Bumper Cover 20 to 30°C (68 to 86°F)

CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the front bumper cover excessively.


a.

Clean the front bumper cover surface.

i.

Using a heat light, heat the front bumper cover surface.


ii.

Remove any remaining double-sided tape from the front bumper cover.


iii.

Wipe off any tape adhesive residue with cleaner.



b.

Using a brush or felt, apply primer or equivalent to the fog light seal installation area.

B628477C01
0,0 0,0 false
V100144

Primer - -


NOTICE:
·

Use a clean brush or felt.

·

Do not touch the front bumper assembly until the primer has dried.




c.

Remove the release paper from 2 new fog light seals.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



d.

Install the 2 fog light seals as shown in the illustration.

B628478C01
6.281,2.26 6.208,1.677 true 0.823,2.271 0.906,1.688 true 0.729,2.292 0.958,2.469 0.229,0.177 10 false *a 6.219,2.271 6.448,2.448 0.229,0.177 10 false *a
*a Line - -


HINT:

Press the fog light seal firmly to install it.



Hide 81482C 30.INSTALL FOG LIGHT COVER LH

a.
B628475

Install the fog light cover LH with the 3 screws.


Hide 81481E 31.INSTALL FOG LIGHT COVER RH

HINT:

Use the same procedure as for the LH side.


Hide 81210A 33.INSTALL FOG LIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.