RM36D0EC _51 Engine / Hybrid System _083048 HYBRID / BATTERY CONTROL _0709511 HYBRID CONTROL SYSTEM J

HYBRID / BATTERY CONTROL  HYBRID CONTROL SYSTEM  Pattern Select Switch EV Mode Circuit  


DESCRIPTION

The EV mode signal will be sent to the hybrid vehicle control ECU assembly when the EV mode switch (integration control and panel assembly) is operated. If the specified conditions are met, the system enters EV mode and the vehicle will be driven using EV mode. This signal is then transmitted from the hybrid vehicle control ECU assembly via CAN to the combination meter assembly to illuminate the EV mode indicator.

WIRING DIAGRAM

A376617E23
1.49,1.25 3.438,1.563 1.948,0.313 10 false Combination Meter Assembly 2.125,1.896 2.875,2.156 0.75,0.26 10 false EV MODE 1.458,2.854 3.688,3.229 2.229,0.375 10 false EV Mode Switch (Integration Control and Panel Assembly) 4.531,2.958 6.938,3.448 2.406,0.49 10 false Hybrid Vehicle Control ECU Assembly 5.104,2.063 5.688,2.323 0.583,0.26 10 false EVSW 4.802,2.063 5.083,2.344 0.281,0.281 10 false 33 4.521,2.771 4.802,3.052 0.281,0.281 10 false A30 1.458,2.667 1.74,2.948 0.281,0.281 10 false G32 5.76,1.635 6.042,1.917 0.281,0.281 10 false +B 1.5,2.063 1.781,2.344 0.281,0.281 10 false 13 1.75,2.063 2.219,2.375 0.469,0.313 10 false GND 3,2.073 3.281,2.354 0.281,0.281 10 false S 3.208,2.073 3.49,2.354 0.281,0.281 10 false 6 0.583,3.385 2.531,3.698 1.948,0.313 10 false : CAN Communication Line

CAUTION / NOTICE / HINT

Depending on the condition of the hybrid control system and the driving conditions, the drive mode may not be able to be changed to EV mode and a warning message will be displayed on the multi-information display.

HINT:

Under the following conditions, the drive mode will not be able to be changed to EV mode:

·

The hybrid control system is extremely hot.

·

The hybrid control system is extremely cold.

·

The engine is warming up.

·

The SOC (State of Charge) of the HV battery is low.

·

The vehicle is being driven at a speed higher than the specified value.

-

The vehicle speed is approximately 40 km/h (25 mph) or higher.


·

The accelerator pedal is being fully depressed or the vehicle is climbing a slope.

·

The defroster is on.

·

DTCs are stored.



PROCEDURE

1.ASK ABOUT VEHICLE CONDITION
a.

Check if a buzzer sounded and a message was displayed on the multi-information display when attempting to enter EV mode.

Result:
Result Proceed to
No buzzer sounded and no message was displayed on multi-information display. A
A buzzer sounded and a message was displayed on multi-information display. B


HINT:

If a buzzer sounds or a message is displayed on the multi-information display, one or more of the EV mode entry conditions have not been met. Check that all of the EV mode entry conditions have been met before pressing the EV mode switch.




A

2.READ VALUE USING GTS (CAN BUS CHECK)

B

END

2.READ VALUE USING GTS (CAN BUS CHECK)
a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Turn the GTS on.


d.

Enter the following menus: System Select / CAN Bus Check.

CAN Bus Check
50007
Result:
Result Proceed to
All of the ECUs and sensors that are currently connected to the CAN communication system are displayed. A
None of the ECUs and sensors that are currently connected to the CAN communication system are displayed, or some of them are not displayed. B



e.

Turn the power switch off.



A

3.CHECK DTC OUTPUT (HEALTH CHECK)

B

3.CHECK DTC OUTPUT (HEALTH CHECK)
a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Turn the GTS on.


d.

Enter the following menus: System Select / Health Check.


e.

Check for DTCs.

Result:
Result Proceed to
No DTCs are output. A
DTCs are output. B



f.

Turn the power switch off.



A

4.READ VALUE USING GTS (EV MODE, EV MODE SWITCH)

B

GO TO DTC CHART

4.READ VALUE USING GTS (EV MODE, EV MODE SWITCH)
a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Hybrid Control / Data List / EV Mode, EV Mode Switch.

Powertrain > Hybrid Control > Data List
Tester Display
EV Mode
EV Mode Switch
50003 397 79,80

e.

Read the value displayed on the GTS.

Powertrain > Hybrid Control > Data List
Tester Display Measurement Item Range Normal Condition
EV Mode EV mode transition availability ON or OFF In EV mode:
ON
EV Mode Switch EV mode switch (integration control and panel assembly) condition ON or OFF EV mode switch (integration control and panel assembly) being pushed and held:
ON
EV mode switch (integration control and panel assembly) not operated:
OFF
Result:
Result Proceed to
The display changes according to the EV mode switch operation. A
The display does not change according to the EV mode switch operation. B



f.

Turn the power switch off.



A

B

5.INSPECT EV MODE SWITCH (INTEGRATION CONTROL AND PANEL ASSEMBLY)
5.INSPECT EV MODE SWITCH (INTEGRATION CONTROL AND PANEL ASSEMBLY)

OK

6.CHECK HARNESS AND CONNECTOR (EV MODE SWITCH (INTEGRATION CONTROL AND PANEL ASSEMBLY) - BODY GROUND)

NG

6.CHECK HARNESS AND CONNECTOR (EV MODE SWITCH (INTEGRATION CONTROL AND PANEL ASSEMBLY) - BODY GROUND)
a.

Disconnect the G32 EV mode switch (integration control and panel assembly) connector.


b.
C408035C01
1.5,0.188 1.865,0.385 0.365,0.198 0.667,1.771 0.896,1.396 true 1.563,0.208 2.021,0.406 0.458,0.198 10 false G32 0.438,1.813 0.896,2.01 0.458,0.198 10 false GND 0.146,0.083 0.458,0.24 0.313,0.156 10 false *a
*a Front view of wire harness connector
(to EV Mode Switch (Integration Control and Panel Assembly))


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
G32-13 (GND) - Body ground Always Below 1 Ω



c.

Reconnect the G32 EV mode switch (integration control and panel assembly) connector.


Result:
Proceed to
OK
NG



OK

7.CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - EV MODE SWITCH (INTEGRATION CONTROL AND PANEL ASSEMBLY))

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

7.CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - EV MODE SWITCH (INTEGRATION CONTROL AND PANEL ASSEMBLY))
a.

Disconnect the A30 hybrid vehicle control ECU assembly connector.


b.

Disconnect the G32 EV mode switch (integration control and panel assembly) connector.


c.
C408036C40
1.521,0.177 1.927,0.438 0.406,0.26 1.521,2.448 1.927,2.708 0.406,0.26 2.177,4.125 1.677,3.49 true 1.729,1.875 1.604,1.365 true 1.604,0.219 2.063,0.417 0.458,0.198 10 false A30 1.583,2.49 2.042,2.688 0.458,0.198 10 false G32 0.469,0.313 0.781,0.469 0.313,0.156 10 false *a 0.521,2.51 0.833,2.667 0.313,0.156 10 false *b 2.188,4.156 2.344,4.354 0.156,0.198 10 false S 1.573,1.927 2.083,2.208 0.51,0.281 10 false EVSW
*a Front view of wire harness connector
(to Hybrid Vehicle Control ECU Assembly)
*b Front view of wire harness connector
(to EV Mode Switch (integration control and panel assembly))


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A30-33 (EVSW) - G32-6 (S) Always Below 1 Ω
A30-33 (EVSW) or G32-6 (S) - Body ground Always 10 kΩ or higher



d.

Reconnect the G32 EV mode switch (integration control and panel assembly) connector.


e.

Reconnect the A30 hybrid vehicle control ECU assembly connector.


Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR