RM36D0EC _51 Engine / Hybrid System _083048 HYBRID / BATTERY CONTROL _0709511 HYBRID CONTROL SYSTEM C

HYBRID / BATTERY CONTROL  HYBRID CONTROL SYSTEM  P0ABF00  Hybrid/EV Battery Current Sensor "A" Circuit Range/Performance  


DESCRIPTION

A battery current sensor, which is mounted on the positive cable side of each HV battery junction block assembly, detects the current flowing to or from the battery pack. The battery current sensor sends a voltage, which varies between 0 and 5 V in proportion to the amperage, to the IB0 terminal of the battery ECU assembly. Similarly, it sends a voltage, which varies between 0 and 5 V in inverse proportion to the amperage, to the IB1 terminal of the battery ECU assembly. When the voltage at the IB0 terminal is below 2.8 V and the voltage at the IB1 terminal is above 2.2 V, this indicates that the HV battery is being discharged. Additionally, Meanwhile, when the voltage at of the IB0 terminal is above 2.8 V and the voltage at of the IB1 terminal is below 2.2 V, this indicates that the HV battery is being charged. The battery ECU assembly sends the signals from its IB0 and IB1 terminals to the hybrid vehicle control ECU assembly. The hybrid vehicle control ECU assembly determines the charging and discharging amperage of the HV battery based on the received signals and calculates the SOC of the HV battery using the cumulative amperage value.

A230776E10
0.177,0.188 0.781,0.563 0.604,0.375 10 false Charging Current 1.167,0.167 1.958,0.552 0.792,0.385 10 false Discharging Current 1.219,1.271 2.177,1.625 0.958,0.354 10 false Battery Current Sensor 2.156,2.927 2.99,3.323 0.833,0.396 10 false Battery ECU Assembly 2.229,1.792 2.49,1.99 0.26,0.198 10 false VIB 2.229,1.979 2.49,2.177 0.26,0.198 10 false IB0 2.208,2.156 2.469,2.354 0.26,0.198 10 false GIB 2.219,2.323 2.479,2.521 0.26,0.198 10 false IB1 3.719,0.448 6.448,0.677 2.729,0.229 10 false Battery Current Sensor Output Voltage (V) 3.042,1.917 3.375,2.104 0.333,0.188 10 false (IB1) 6.802,2 7.135,2.188 0.333,0.188 10 false (IB0) 5.115,2.51 5.448,2.698 0.333,0.188 10 false IB0 5.896,1.802 6.229,1.99 0.333,0.188 10 false IB1 3.219,3.135 3.823,3.51 0.604,0.375 10 false Charging Current 6.365,3.156 7.156,3.542 0.792,0.385 10 false Discharging Current 4.156,3.448 5.885,3.677 1.729,0.229 10 false Hybrid Battery Current (A)

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Note
P0ABF00 Hybrid/EV Battery Current Sensor "A" Circuit Range/Performance Abnormal battery current sensor characteristics:
(based on hybrid system consumption and HV battery output).
(1 trip detection logic)
·

HV battery junction block assembly

·

Battery ECU assembly

·

No. 1 HV supply stack sub-assembly

·

No. 2 HV supply stack sub-assembly


Comes on Master Warning:
Comes on
SAE Code:
P0AC0

Related Data List
DTC No. Data List
P0ABF00 -

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>UTILITY

·


1.

Connect the GTS to the DLC3.

2.

Turn the power switch on (IG) and turn the GTS on.

3.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

4.

Turn the power switch off and wait for 2 minutes or more.

5.

Turn the power switch on (IG) and turn the GTS on.

6.

Drive the vehicle for approximately 10 minutes according to the freeze frame data items "Vehicle Speed", "Accelerator Position", "Hybrid/EV Battery Current", "Motor Torque" and "Generator Torque". [*1]

HINT:

[*1]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


7.

Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.

8.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




WIRING DIAGRAM

A439753E10
1.792,0.51 2.344,0.927 0.552,0.417 10 false VIB 2.125,0.5 2.813,0.906 0.688,0.406 10 false 1 1.823,1.156 2.375,1.573 0.552,0.417 10 false IB0 1.833,1.792 2.385,2.208 0.552,0.417 10 false IB1 1.792,2.427 2.344,2.844 0.552,0.417 10 false GIB 2.115,1.156 2.802,1.563 0.688,0.406 10 false 4 2.146,1.802 2.833,2.208 0.688,0.406 10 false 2 2.125,2.417 2.813,2.823 0.688,0.406 10 false 3 0.417,3.063 2.198,3.323 1.781,0.26 10 false z25 5.125,0.5 5.677,0.917 0.552,0.417 10 false VIB 5.125,1.146 5.677,1.563 0.552,0.417 10 false IB0 5.146,1.792 5.698,2.208 0.552,0.417 10 false IB1 5.125,2.438 5.677,2.854 0.552,0.417 10 false GIB 5.115,3.146 6.906,3.615 1.792,0.469 10 false Battery ECU Assembly 4.885,0.521 5.573,0.927 0.688,0.406 10 false 36 4.875,1.156 5.563,1.563 0.688,0.406 10 false 12 4.875,1.781 5.563,2.188 0.688,0.406 10 false 24 4.885,2.427 5.573,2.833 0.688,0.406 10 false 23 0.698,3.063 2.917,3.458 2.219,0.396 10 false Battery Current Sensor (HV Battery Junction Block Assembly) 3.271,3.01 5.063,3.479 1.792,0.469 10 false A Connector 4.854,3.146 5.313,3.344 0.458,0.198 10 false z26 3.948,0.49 4.104,0.688 0.156,0.198 10 false 1 3.927,1.135 4.24,1.333 0.313,0.198 10 false 11 3.958,1.771 4.115,1.969 0.156,0.198 10 false 2 3.948,2.406 4.26,2.604 0.313,0.198 10 false 10 3.115,2.406 3.427,2.604 0.313,0.198 10 false 10 3.198,1.771 3.354,1.969 0.156,0.198 10 false 2 3.135,1.125 3.448,1.323 0.313,0.198 10 false 11 3.198,0.49 3.354,0.688 0.156,0.198 10 false 1

CAUTION / NOTICE / HINT

PROCEDURE

1.CHECK HARNESS AND CONNECTOR (BATTERY ECU ASSEMBLY - NO. 1 HV SUPPLY STACK SUB-ASSEMBLY)
CAUTION:

Be sure to wear insulated gloves and protective goggles.


a.

Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.




c.
C433550N01
0.927,0.927 1.313,1.177 0.385,0.25 1.021,0.948 1.24,1.146 0.219,0.198 10 true A

Disconnect the A No. 1 HV supply stack sub-assembly connector.

NOTICE:

Before disconnecting the connector, check that it is not loose or disconnected.



d.
C433532N01
2.188,0.823 2.604,1.073 0.417,0.25 2.271,0.854 2.563,1.052 0.292,0.198 10 true z26

Disconnect the z26 battery ECU assembly connector.

NOTICE:

Before disconnecting the connector, check that it is not loose or disconnected.



e.
A407526C10
1.458,0.083 1.885,0.323 0.427,0.24 1.469,2.99 1.896,3.229 0.427,0.24 2.25,1.938 3,1.656 true 2.146,1.927 3,1.417 true 2.229,1.813 3,1.229 true 2.25,2.063 2.917,2.531 true 2.208,3.708 2.698,3.354 true 2.344,4.042 2.781,4.135 true 2.177,4.052 2.604,4.302 true 2.385,3.74 2.781,3.615 true 0.396,0.104 0.781,0.521 0.385,0.417 10 false *a 0.573,2.813 0.958,3.188 0.385,0.375 10 false *b 3.042,1.583 3.354,1.833 0.313,0.25 10 false IB1 2.729,3.271 3.115,3.688 0.385,0.417 10 false IB1 3.052,1.354 3.375,1.625 0.323,0.271 10 false GIB 3.042,1.156 3.427,1.573 0.385,0.417 10 false IB0 2.625,4.302 3.042,4.563 0.417,0.26 10 false IB0 2.969,2.49 3.354,2.906 0.385,0.417 10 false VIB 2.823,3.563 3.208,3.979 0.385,0.417 10 false VIB 2.854,4.094 3.26,4.365 0.406,0.271 10 false GIB 1.573,0.115 1.958,0.531 0.385,0.417 10 false z26 1.635,3.052 2.021,3.469 0.385,0.417 10 false A
*a Front view of wire harness connector
(to Battery ECU Assembly)
*b Front view of wire harness connector
(to No. 2 HV Supply Stack Sub-assembly)


Measure the resistance according to the value(s) in the tables below.

Standard Resistance (Check for Open):
Tester Connection Condition Specified Condition
z26-24 (IB1) - A-2 (IB1) Power switch off Below 1 Ω
z26-23 (GIB) - A-10 (GIB) Power switch off Below 1 Ω
z26-12 (IB0) - A-11 (IB0) Power switch off Below 1 Ω
z26-36 (VIB) - A-1 (VIB) Power switch off Below 1 Ω


Standard Resistance (Check for Short):
Tester Connection Condition Specified Condition
z26-24 (IB1) or A-2 (IB1) - Body ground and other terminals Power switch off 10 kΩ or higher
z26-23 (GIB) or A-10 (GIB) - Body ground and other terminals Power switch off 10 kΩ or higher
z26-12 (IB0) or A-11 (IB0) - Body ground and other terminals Power switch off 10 kΩ or higher
z26-36 (VIB) or A-1 (VIB) - Body ground and other terminals Power switch off 10 kΩ or higher



f.

Reconnect the z26 battery ECU assembly connector.


g.

Reconnect the A No. 1 HV supply stack sub-assembly connector.


h.

Install the No. 1 HV battery hose.


Result:
Proceed to
OK
NG



OK

2.CHECK HARNESS AND CONNECTOR (NO. 2 HV SUPPLY STACK SUB-ASSEMBLY - HV BATTERY JUNCTION BLOCK ASSEMBLY)

NG

9.CHECK HARNESS AND CONNECTOR (NO. 2 HV SUPPLY STACK SUB-ASSEMBLY - HV BATTERY JUNCTION BLOCK ASSEMBLY)
2.CHECK HARNESS AND CONNECTOR (NO. 2 HV SUPPLY STACK SUB-ASSEMBLY - HV BATTERY JUNCTION BLOCK ASSEMBLY)
CAUTION:

Be sure to wear insulated gloves and protective goggles.


a.

Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.




c.
C433539N01
2.01,0.948 2.406,1.198 0.396,0.25 2.094,0.979 2.323,1.156 0.229,0.177 10 true A

Disconnect the A No. 2 HV supply stack sub-assembly connector.

NOTICE:

Before disconnecting the connector, check that it is not loose or disconnected.



d.
C433531N01
0.406,0.823 0.823,1.104 0.417,0.281 0.479,0.875 0.781,1.073 0.302,0.198 10 true z25

Disconnect the z25 battery current sensor connector from the HV battery junction block assembly.

NOTICE:

Before disconnecting the connector, check that it is not loose or disconnected.



e.
A407525C07
1.521,1.729 1.948,1.948 0.427,0.219 1.49,0.167 1.917,0.385 0.427,0.219 0.729,0.729 1.292,0.979 true 2.26,2.5 1.813,2.594 true 1.125,1.271 0.667,1.271 true 1.615,2.823 1.198,2.917 true 1.292,1.302 0.833,1.396 true 2.281,2.969 1.823,2.833 true 0.625,0.99 1.104,1.073 true 1.104,2.521 1.583,2.604 true 0.958,0.052 1.271,0.208 0.313,0.156 10 false *a 0.917,1.646 1.302,1.979 0.385,0.333 10 false *b 1.656,0.198 1.969,0.354 0.313,0.156 10 false A 1.625,1.76 2.042,2.125 0.417,0.365 10 false z25 0.49,0.625 0.854,0.938 0.365,0.313 10 false IB1 2.323,2.417 2.688,2.729 0.365,0.313 10 false IB1 0.427,1.208 0.792,1.521 0.365,0.313 10 false GIB 0.948,2.865 1.313,3.177 0.365,0.313 10 false GIB 0.615,1.385 0.979,1.698 0.365,0.313 10 false IB0 2.323,2.938 2.688,3.25 0.365,0.313 10 false IB0 0.417,0.927 0.781,1.24 0.365,0.313 10 false VIB 0.854,2.448 1.219,2.76 0.365,0.313 10 false VIB
*a Front view of wire harness connector
(to No. 1 HV Supply Stack Sub-assembly)
*b Front view of wire harness connector
(to HV Battery Junction Block Assembly (Battery Current Sensor))


Measure the resistance according to the value(s) in the tables below.

Standard Resistance (Check for Open):
Tester Connection Condition Specified Condition
A-2 (IB1) - z25-2 (IB1) Power switch off Below 1 Ω
A-10 (GIB) - z25-3 (GIB) Power switch off Below 1 Ω
A-11 (IB0) - z25-4 (IB0) Power switch off Below 1 Ω
A-1 (VIB) - z25-1 (VIB) Power switch off Below 1 Ω


Standard Resistance (Check for Short):
Tester Connection Condition Specified Condition
A-2 (IB1) or z25-2 (IB1) - Body ground and other terminals Power switch off 10 kΩ or higher
A-10 (GIB) or z25-3 (GIB) - Body ground and other terminals Power switch off 10 kΩ or higher
A-11 (IB0) or z25-4 (IB0) - Body ground and other terminals Power switch off 10 kΩ or higher
A-1 (VIB) or z25-1 (VIB) - Body ground and other terminals Power switch off 10 kΩ or higher



f.

Reconnect the z25 battery current sensor connector to the HV battery junction block assembly.


g.

Reconnect the A No. 2 HV supply stack sub-assembly connector.


h.

Install the upper No. 1 HV battery hose.


Result:
Proceed to
OK
NG



OK

3.CHECK HARNESS AND CONNECTOR (BATTERY ECU ASSEMBLY - HV BATTERY JUNCTION BLOCK ASSEMBLY)

NG

3.CHECK HARNESS AND CONNECTOR (BATTERY ECU ASSEMBLY - HV BATTERY JUNCTION BLOCK ASSEMBLY)
CAUTION:

Be sure to wear insulated gloves and protective goggles.


a.

Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.




c.
C433532N01
2.188,0.823 2.604,1.073 0.417,0.25 2.271,0.854 2.563,1.052 0.292,0.198 10 true z26

Disconnect the z26 battery ECU assembly connector.

NOTICE:

Before disconnecting the connector, check that it is not loose or disconnected.



d.
C433531N01
0.406,0.823 0.823,1.104 0.417,0.281 0.479,0.875 0.781,1.073 0.302,0.198 10 true z25

Disconnect the z25 battery current sensor connector from the HV battery junction block assembly.

NOTICE:

Before disconnecting the connector, check that it is not loose or disconnected.



e.
A407530C06
1.49,0.115 1.906,0.365 0.417,0.25 1.531,3.021 1.948,3.271 0.417,0.25 2.271,2.042 2.969,2.594 true 1.844,3.948 2.344,3.677 true 2.188,2.021 2.76,0.542 true 1.063,4.438 1.594,4.198 true 2.302,1.917 2.938,0.813 true 2.323,4.365 1.833,4.188 true 2.281,2.177 2.833,2.75 true 1.615,3.938 1.021,3.698 true 0.281,0.052 0.771,0.583 0.49,0.531 10 false *a 0.813,2.969 1.281,3.417 0.469,0.448 10 false *b 1.604,0.146 2.094,0.677 0.49,0.531 10 false z26 1.635,3.063 2.125,3.594 0.49,0.531 10 false z25 3.042,2.573 3.354,2.823 0.313,0.25 10 false IB1 2.813,0.427 3.302,0.958 0.49,0.531 10 false GIB 3,0.719 3.344,1.094 0.344,0.375 10 false IB0 2.875,2.74 3.333,3.052 0.458,0.313 10 false VIB 2.375,3.625 2.688,3.875 0.313,0.25 10 false IB1 0.833,4.406 1.208,4.656 0.375,0.25 10 false GIB 2.354,4.385 2.833,4.615 0.479,0.229 10 false IB0 0.792,3.625 1.25,3.938 0.458,0.313 10 false VIB
*a Front view of wire harness connector
(to Battery ECU Assembly)
*b Front view of wire harness connector
(to HV Battery Junction Block Assembly (Battery Current Sensor))


Measure the resistance according to the value(s) in the tables below.

Standard Resistance (Check for Open):
Tester Connection Condition Specified Condition
z26-24 (IB1) - z25-2 (IB1) Power switch off Below 1 Ω
z26-23 (GIB) - z25-3 (GIB) Power switch off Below 1 Ω
z26-12 (IB0) - z25-4 (IB0) Power switch off Below 1 Ω
z26-36 (VIB) - z25-1 (VIB) Power switch off Below 1 Ω


Standard Resistance (Check for Short):
Tester Connection Condition Specified Condition
z26-24 (IB1) or z25-2 (IB1) - Body ground and other terminals Power switch off 10 kΩ or higher
z26-23 (GIB) or z25-3 (GIB) - Body ground and other terminals Power switch off 10 kΩ or higher
z26-12 (IB0) or z25-4 (IB0) - Body ground and other terminals Power switch off 10 kΩ or higher
z26-36 (VIB) or z25-1 (VIB) - Body ground and other terminals Power switch off 10 kΩ or higher



f.

Reconnect the z25 battery current sensor connector to the HV battery junction block assembly.


g.

Reconnect the z26 battery ECU assembly connector.


h.

Install the No. 1 HV battery hose.


Result:
Proceed to
OK
NG



OK

4.REPLACE HV BATTERY JUNCTION BLOCK ASSEMBLY

NG

8.CHECK HARNESS AND CONNECTOR (NO. 2 HV SUPPLY STACK SUB-ASSEMBLY - HV BATTERY JUNCTION BLOCK ASSEMBLY)
6.PERFORM ROAD TEST
a.

Connect the GTS to the DLC3.


b.

Turn the power switch off.


c.

Enter the following menus: Powertrain / Hybrid Control / Data List / Hybrid/EV Battery SOC.

Powertrain > Hybrid Control > Data List
Tester Display
Hybrid/EV Battery SOC
50003 397 320

d.

Check that "Hybrid/EV Battery SOC" shows 60% or less.

HINT:

If "Hybrid/EV Battery SOC" is 60% or more, reduce it to below 60% by leaving the hybrid system on with shift lever in N.



e.

Apply the parking brake and secure the wheels using chocks.


f.

Turn the power switch on (READY).


g.

Move the shift lever to D while depressing the brake pedal with your left foot and repeat the following steps for 1 minute or more.

HINT:

Depress and release the accelerator pedal in 5-second intervals (2.5 seconds each) continuously.


i.

While depressing the brake pedal with your left foot, depress the accelerator pedal with your right foot.


ii.

Release the accelerator pedal.



h.

Turn the power switch off.


Result:
Proceed to
NEXT



NEXT

7.CHECK DTC OUTPUT (HYBRID CONTROL)
7.CHECK DTC OUTPUT (HYBRID CONTROL)
a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.


d.

Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes
50001 397
Result:
Result Proceed to
P0ABF00 is not output. A
P0ABF00 is output again. B



e.

Turn the power switch off.



A

COMPLETED

B

8.CHECK HARNESS AND CONNECTOR (NO. 2 HV SUPPLY STACK SUB-ASSEMBLY - HV BATTERY JUNCTION BLOCK ASSEMBLY)
CAUTION:

Be sure to wear insulated gloves and protective goggles.


a.

Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.




c.
C433550N01
0.927,0.927 1.313,1.177 0.385,0.25 1.021,0.948 1.24,1.146 0.219,0.198 10 true A

Disconnect the A No. 1 HV supply stack sub-assembly connector.

NOTICE:

Before disconnecting the connector, check that it is not loose or disconnected.



d.

Check the terminals of the male side of the A No. 1 HV supply stack sub-assembly connector.

OK:

The terminals are free of foreign matter and not damaged.



Result:
Proceed to
OK
NG


e.

Reconnect the A No. 1 HV supply stack sub-assembly connector.


f.

Install the upper No. 1 HV battery hose.



OK

NG

9.CHECK HARNESS AND CONNECTOR (NO. 2 HV SUPPLY STACK SUB-ASSEMBLY - HV BATTERY JUNCTION BLOCK ASSEMBLY)
CAUTION:

Be sure to wear insulated gloves and protective goggles.


a.

Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.




c.
C433550N01
0.927,0.927 1.313,1.177 0.385,0.25 1.021,0.948 1.24,1.146 0.219,0.198 10 true A

Disconnect the A No. 1 HV supply stack sub-assembly connector.

NOTICE:

Before disconnecting the connector, check that it is not loose or disconnected.



d.

Check the terminals of the male side of the A No. 1 HV supply stack sub-assembly connector.

OK:

The terminals are free of foreign matter and not damaged.



Result:
Proceed to
OK
NG


e.

Reconnect the A No. 1 HV supply stack sub-assembly connector.


f.

Install the upper No. 1 HV battery hose.



OK

NG