RM36D0EC _51 Engine / Hybrid System _083048 HYBRID / BATTERY CONTROL _0709511 HYBRID CONTROL SYSTEM C

HYBRID / BATTERY CONTROL  HYBRID CONTROL SYSTEM  P0A1F94  Hybrid/EV Battery Energy Control Module Unexpected Operation  


DTC SUMMARY

MALFUNCTION DESCRIPTION


The hybrid vehicle control ECU assembly (main CPU) monitors the battery ECU assembly.

The cause of this malfunction may be the following:

Battery ECU assembly internal malfunction
·

Battery ECU assembly malfunction



DESCRIPTION

The hybrid vehicle control ECU assembly (main CPU) monitors the battery ECU assembly and stores this DTC when it detects a malfunction.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Note
P0A1F94 Hybrid/EV Battery Energy Control Module Unexpected Operation The battery ECU assembly value received by the hybrid vehicle control ECU assembly (main CPU) exceeds the threshold for a certain period of time.
(1 trip detection logic)
Battery ECU assembly Comes on Master Warning:
Comes on
SAE Code:
P0A1F

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>UTILITY

·


1.

Connect the GTS to the DLC3.

2.

Turn the power switch on (IG) and turn the GTS on.

3.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

4.

Turn the power switch off and wait for 2 minutes or more.

5.

Turn the power switch on (IG) and turn the GTS on.

6.

Turn the power switch on (READY) and wait for 10 seconds or more. [*1]

HINT:

[*1] : Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.


7.

Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.

8.

Check the DTC judgment result.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.




PROCEDURE

1.CHECK DTC OUTPUT (HYBRID CONTROL, HV BATTERY)
a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Enter the following menus: Powertrain / Hybrid Control and HV Battery / Trouble Codes.


d.

Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes
50001 397
Powertrain > HV Battery > Trouble Codes
50001 398
Result:
Result Proceed to
"P0A1F94" only is output, or DTCs except the ones in the table below are also output. A
Simultaneous output of DTCs of hybrid control systems other than P0A1F94. B
Any of the following DTCs are also output. C


System Relevant DTC
Hybrid battery system P1A001C Hybrid Battery Stack 2 Cell Voltage Detection Voltage Out of Range
P301A1C Hybrid Battery Stack 1 Cell Voltage Detection Voltage Out of Range


e.

Turn the power switch off.



A

B

C

2.CHECK DTC
2.CHECK DTC
a.

Check the DTCs that were output when the vehicle was brought to the workshop.


Result:
Result Proceed to
"P1A001C" is also output. A
"P301A1C" is also output. B



A

3.CHECK CONNECTOR CONNECTION CONDITION (BATTERY ECU ASSEMBLY CONNECTOR)

B

6.CHECK CONNECTOR CONNECTION CONDITION (BATTERY ECU ASSEMBLY CONNECTOR)
3.CHECK CONNECTOR CONNECTION CONDITION (BATTERY ECU ASSEMBLY CONNECTOR)
CAUTION:

Be sure to wear insulated gloves and protective goggles.


a.

Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.




c.
C433535N01
1.792,0.125 2.156,0.365 0.365,0.24 1.854,0.177 2.135,0.344 0.281,0.167 10 true z27

Check the connections of the z27 battery ECU assembly connector.

Click hereGeneral>INTRODUCTION>HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS>ELECTRONIC CIRCUIT INSPECTION PROCEDURE

OK:

The connector is connected securely and there are no contact problems.



d.

Install the No. 1 HV battery hose.


Result:
Result Proceed to
OK A
Not connected securely The terminals are not damaged or corroded B
Not connected securely The terminals are damaged or corroded C



A

4.CHECK FREEZE FRAME DATA

B

CONNECT SECURELY

C

4.CHECK FREEZE FRAME DATA
a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Enter the following menus: Powertrain / HV battery / Trouble Codes.


d.

Read the value of freeze frame data items "Hybrid/EV battery cell 36 voltage" through "Hybrid/EV battery cell 70 voltage" for DTC P1A001C and make a note if the value of any is 1.6 V or less.

Powertrain > HV Battery > Trouble Codes
50001 398

e.

Turn the power switch off.


Result:
Proceed to
NEXT



NEXT

5.CHECK NO. 2 HV SUPPLY STACK SUB-ASSEMBLY (HYBRID BATTERY CELL VOLTAGE)
6.CHECK CONNECTOR CONNECTION CONDITION (BATTERY ECU ASSEMBLY CONNECTOR)
CAUTION:

Be sure to wear insulated gloves and protective goggles.


a.

Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.




c.
C433534N01
2.073,0.375 2.417,0.635 0.344,0.26 2.125,0.417 2.406,0.604 0.281,0.188 10 true z29

Check the connections of the z29 battery ECU assembly connector.

Click hereGeneral>INTRODUCTION>HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS>ELECTRONIC CIRCUIT INSPECTION PROCEDURE

OK:

The connector is connected securely and there are no contact problems.


Result:
Result Proceed to
OK A
Not connected securely The terminals are not damaged or corroded B
Not connected securely The terminals are damaged or corroded C



d.

Install the No. 1 HV battery hose.



A

7.CHECK FREEZE FRAME DATA

B

CONNECT SECURELY

C

7.CHECK FREEZE FRAME DATA
a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Enter the following menus: Powertrain / HV battery / Trouble Codes.


d.

Read the value of freeze frame data items "Hybrid/EV battery cell 1 voltage" through "Hybrid/EV battery cell 35 voltage" for DTC P301A1C and make a note if the value of any is 1.6 V or less.

Powertrain > HV Battery > Trouble Codes
50001 398

e.

Turn the power switch off.


Result:
Proceed to
NEXT



NEXT

8.CHECK NO. 1 HV SUPPLY STACK SUB-ASSEMBLY (HYBRID BATTERY CELL VOLTAGE)