RM36D0EC _58 Vehicle Interior _083103 SEAT BELT _0401772 FRONT SEAT OUTER BELT ASSEMBLY N

SEAT BELT  FRONT SEAT OUTER BELT ASSEMBLY  DISPOSAL  


CAUTION / NOTICE / HINT

CAUTION:

Before performing pre-disposal deployment of any SRS part, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.


HINT:
·

Use the same procedure for the RH and LH sides.

·

The following procedure is for the LH side.



PROCEDURE

Hide 1. PRECAUTION

CAUTION:
·

An airbag or pretensioner may be activated by static electricity. To prevent this, be sure to touch a metal surface with your bare hands to discharge static electricity before performing this procedure.

·

Never dispose of a front seat outer belt assembly with a pretensioner that has not been deployed.

·

The front seat outer belt assembly produces an exploding sound when the pretensioner deploys, so perform the operation outdoors where it will not disturb local residents.

·

When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.

·

When deploying a seat belt pretensioner, perform the operation at least 10 m (32.8 ft.) away from the vehicle.

·

The front seat outer belt assembly becomes extremely hot when the pretensioner is deployed, so do not touch it for at least 30 minutes after deployment.

·

Use gloves and safety glasses when handling a front seat outer belt assembly with a deployed pretensioner.

·

Do not apply water, etc. to a front seat outer belt assembly with a deployed pretensioner.

·

Always wash your hands with water after completing the operation.



HINT:

When scrapping vehicles equipped with a seat belt pretensioner or disposing of a front seat outer belt assembly (with a seat belt pretensioner), always deploy the seat belt pretensioner first in accordance with the procedure described below. If any abnormality occurs during deployment of the seat belt pretensioner, contact the Service Dept. of the distributor.


Hide 73220 2.DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY LH (When Installed in Vehicle)

NOTICE:
·

When disposing of a front seat outer belt assembly LH with a pretensioner, never deploy the pretensioner in the customer's vehicle.

·

Be sure to observe the following procedure when deploying a seat belt pretensioner.



HINT:

Prepare a battery as the power source to deploy the seat belt pretensioner.


a.
B383955N01
0.656,0.927 0.906,1.177 false 0.365,0.833 0.823,1.031 0.458,0.198 10 false SST

Check the function of SST.

SST
09082-00700  

CAUTION:

When deploying a seat belt pretensioner, always use the specified SST.


i.
B383956C10
2.229,0.823 2.646,0.823 false 1.24,1.833 1.573,1.833 false 2.688,0.729 3,0.885 0.313,0.156 10 false *a 1.646,1.75 2.063,2 0.417,0.25 10 false SST
*a Battery


Connect the red clip of SST to the positive (+) battery terminal and the black clip to the negative (-) battery terminal.

HINT:

At this time, do not connect the yellow connector. It will be connected to the seat belt pretensioner in a later step.



ii.
B383957N01
1.948,1.031 2.448,1.031 false 2.51,0.948 2.969,1.146 0.458,0.198 10 false SST

Press the SST activation switch and check that the LED of the SST activation switch illuminates.

CAUTION:

If the LED is illuminated when the SST activation switch is not pressed, SST may be malfunctioning. In this case, do not use the malfunctioning SST.




b.

Refer to Precaution.

·

for GTMC Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for GTMC Made)>PRECAUTION

·

for SFTM Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for SFTM Made)>PRECAUTION



c.

Disconnect the cable from the negative (-) auxiliary battery terminal.

i.

for M20C-FKS:

Click hereGeneral>MAINTENANCE>M20C-FKS BATTERY>REMOVAL


ii.

for M20D-FKS:

Click hereGeneral>MAINTENANCE>M20D-FKS BATTERY>REMOVAL


iii.

for A25B-FXS:

Click hereGeneral>MAINTENANCE>A25B-FXS AUXILIARY BATTERY>REMOVAL


iv.

for A25D-FKS:

Click hereGeneral>MAINTENANCE>A25D-FXS AUXILIARY BATTERY>REMOVAL


v.

for A25F-FXS:

Click hereGeneral>MAINTENANCE>A25F-FXS AUXILIARY BATTERY (Production date from 2021/08)>REMOVAL

CAUTION:
B394718

·

Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.





d.

Remove the lower center pillar garnish LH.

Click hereVehicle Interior>SEAT BELT>FRONT SEAT OUTER BELT ASSEMBLY>REMOVAL


e.
B521432C03
1.031,0.99 0.74,0.802 true 0.594,0.656 0.906,0.854 0.313,0.198 10 false *a
*a Locking Button
V113147

Remove in this Direction
V100155

Protective Tape


Using a screwdriver with its tip wrapped in protective tape, pull out the locking button to release the lock to disconnect the pretensioner connector as shown in the illustration.


f.

Install the bolt on the lower side of the retractor.

Torque:
42 N*m (428 kgf*cm, 31 ft.*lbf)


g.
B521512N01
1.635,1.479 1.969,1.479 true 1.323,2.552 1.573,2.698 true 1.125,3.073 1.333,3.073 true 1.333,1.396 1.792,1.594 0.458,0.198 10 false SST 1.604,2.688 2.063,2.885 0.458,0.198 10 false SST 1.385,3 1.844,3.198 0.458,0.198 10 false SST

Connect SST.

i.

After connecting the following SST to each other, connect them to the seat belt pretensioner.

SST
09082-00700  
09082-00802  (09082-10801, 09082-20801)

NOTICE:

To avoid damaging the SST connector or wire harness, do not lock the secondary lock of the pretensioner connector.



ii.
C154370C34
0.688,0.875 1.094,0.875 false 1.771,0.542 1.99,0.25 1.99,0.25 2.156,0.25 false 2.188,0.146 2.49,0.396 0.302,0.25 10 false *a 0.385,0.802 0.844,1 0.458,0.198 10 false SST 1.615,1.802 1.885,2.052 0.271,0.25 10 false *b
*a Battery
*b 10 m (32.8 ft.) or more


Move SST at least 10 m (32.8 ft.) away from the front of the vehicle.

CAUTION:
·
B394904

Do not perform deployment with any of the doors or windows open.

·

If deployment is performed with any of the doors or windows open, dust and gas may enter the eyes or be breathed in.




iii.

Close all of the doors and windows of the vehicle.

NOTICE:

Do not damage the SST wire harness.




h.

Deploy the seat belt pretensioner.

i.
B411731

Check that no one is inside the vehicle or within a 10 m (32.8 ft.) radius of the vehicle.


ii.

Connect the red clip of SST to the positive (+) battery terminal and the black clip to the negative (-) battery terminal.


iii.

Press the SST activation switch to deploy the seat belt pretensioner.

HINT:

The seat belt pretensioner will deploy at the same time as the LED of SST illuminates.


CAUTION:
·

The front seat outer belt assembly LH produces an exploding sound when the pretensioner is deployed, so perform the operation outdoors where it will not disturb nearby residents.

B460351

·

If this procedure is performed indoors or on a rough road where safety cannot be ensured, unforeseen injuries may occur. Also, if this procedure is performed near a residential area, the deployment noise may disturb nearby residents.





i.

Dispose of the front seat outer belt assembly LH.

i.

Remove the front seat outer belt assembly LH and SST.


ii.

Place the front seat outer belt assembly LH in a plastic bag, tie the end tightly, and dispose of it according to local regulations.

CAUTION:
·
B394962

The front seat outer belt assembly LH becomes extremely hot when the pretensioner is deployed, so do not touch it for at least 30 minutes after deployment.

·
B394963

Do not apply water, etc. to a front seat outer belt assembly LH with a deployed pretensioner.

·

If water is applied to the front seat outer belt assembly LH immediately after deployment, burns may be caused by the resulting steam.

·
B395341

Always wear safety glasses and gloves when handling a front seat outer belt assembly LH with a deployed pretensioner.

·

If a front seat outer belt assembly LH with a deployed pretensioner is touched without wearing safety glasses and gloves, hot parts may cause burns and dust may enter the eyes.

·

After removal, quickly seal the front seat outer belt assembly LH in a plastic bag.

·
B395345

Never dispose of a front seat outer belt assembly LH with a pretensioner that has not been deployed.

·

If a front seat outer belt assembly LH with a pretensioner that has not been deployed is disposed of, and then deploys accidentally, unforeseen injuries may occur.

·

Always wash your hands with water after completing the operation.



HINT:

When scrapping a vehicle, deploy the seat belt pretensioners, and then scrap the vehicle with the front seat outer belt assemblies installed.




Hide 73220 3.DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY LH (When Not Installed in Vehicle)

NOTICE:
·

When disposing of a front seat outer belt assembly LH with a pretensioner, never deploy the pretensioner in the customer's vehicle.

·

Be sure to observe the following procedure when deploying a seat belt pretensioner.



HINT:

Prepare a battery as the power source to deploy the seat belt pretensioner.


a.
B383955N01
0.656,0.927 0.906,1.177 false 0.365,0.833 0.823,1.031 0.458,0.198 10 false SST

Check the function of SST.

SST
09082-00700  

CAUTION:

When deploying a seat belt pretensioner, always use the specified SST.


i.
B383956C11
2.229,0.823 2.646,0.823 false 1.271,1.823 1.583,1.823 false 2.688,0.729 3,0.885 0.313,0.156 10 false *a 1.646,1.708 2.104,1.906 0.458,0.198 10 false SST
*a Battery


Connect the red clip of SST to the positive (+) battery terminal and the black clip to the negative (-) battery terminal.

HINT:

At this time, do not connect the yellow connector. It will be connected to the seat belt pretensioner in a later step.



ii.
B383957N01
1.948,1.031 2.448,1.031 false 2.51,0.948 2.969,1.146 0.458,0.198 10 false SST

Press the SST activation switch and check that the LED of the SST activation switch illuminates.

CAUTION:

If the LED is illuminated when the SST activation switch is not pressed, SST may be malfunctioning. In this case, do not use the malfunctioning SST.




b.

Refer to Precaution.

·

for GTMC Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for GTMC Made)>PRECAUTION

·

for SFTM Made:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for SFTM Made)>PRECAUTION



c.

Remove the front seat outer belt assembly LH.

Click hereVehicle Interior>SEAT BELT>FRONT SEAT OUTER BELT ASSEMBLY>REMOVAL


d.
B521446C01
0.927,0.208 1.24,0.365 0.313,0.156 10 false *a 0.698,0.802 1.01,0.958 0.313,0.156 10 false *b
*a Cut
*b 100 mm (3.94 in.)


Wind the seat belt webbing with the retractor.


e.

When the seat belt webbing is sufficiently wound, cut the seat belt webbing approximately 100 mm (3.94 in.) from the retractor as shown in the illustration.

HINT:

The retractor resistance increases in proportion with how much the seat belt webbing is wound.



f.
B521512N03
1.635,1.479 1.969,1.479 true 1.323,2.552 1.573,2.698 true 1.125,3.073 1.333,3.073 true 1.333,1.396 1.792,1.594 0.458,0.198 10 false SST 1.604,2.688 2.063,2.885 0.458,0.198 10 false SST 1.385,3 1.844,3.198 0.458,0.198 10 false SST

Connect SST.

i.

After connecting the following SST to each other, connect them to the seat belt pretensioner.

SST
09082-00700  
09082-00802  (09082-10801, 09082-20801)

NOTICE:

To avoid damaging the SST connector or wire harness, do not lock the secondary lock of the pretensioner connector.



ii.
B521513N03
1.115,2.917 1.406,2.917 false 1.333,2.042 1.333,2.333 false 2.073,2.094 2.344,2.094 false 1.448,2.833 1.906,3.031 0.458,0.198 10 false SST 1.188,1.854 1.646,2.052 0.458,0.198 10 false SST 2.427,2 2.885,2.198 0.458,0.198 10 false SST

Place the front seat outer belt assembly LH on the ground and cover it with an unneeded tire and wheel assembly.

NOTICE:
·

Position the front seat outer belt assembly LH as shown in the illustration.

·

The tire and wheel assembly may be damaged by the seat belt pretensioner deployment, so use an unneeded tire and wheel assembly.




iii.

Position and hold SST at least 10 m (32.8 ft.) away from the tire and wheel assembly.

NOTICE:

Do not damage the SST wire harness.




g.
B383100C09
1.542,0.781 1.74,0.51 1.74,0.51 1.948,0.51 false 0.229,1.896 0.229,1.656 false 1.979,0.406 2.24,0.667 0.26,0.26 10 false *a 1.24,1.927 1.5,2.167 0.26,0.24 10 false *b 0.125,1.927 0.49,2.135 0.365,0.208 10 false SST
*a Battery
*b 10 m (32.8 ft.) or more


Deploy the seat belt pretensioner.

i.

Check that no one is within a 10 m (32.8 ft.) radius of the tire and wheel assembly.


ii.

Connect the red clip of SST to the positive (+) battery terminal and the black clip to the negative (-) battery terminal.


iii.

Press the SST activation switch to deploy the seat belt pretensioner.

HINT:

The seat belt pretensioner will deploy at the same time as the LED of SST illuminates.


CAUTION:
·

The front seat outer belt assembly LH produces an exploding sound when the pretensioner is deployed, so perform the operation outdoors where it will not disturb nearby residents.

B411732

·

If this procedure is performed indoors or on a rough road where safety cannot be ensured, unforeseen injuries may occur. Also, if this procedure is performed near a residential area, the deployment noise may disturb nearby residents.





h.

Dispose of the front seat outer belt assembly LH.

i.

Remove the tire and wheel assembly and SST.


ii.

Place the front seat outer belt assembly LH in a plastic bag, tie the end tightly, and dispose of it according to local regulations.

CAUTION:
·
B395342

The front seat outer belt assembly LH becomes extremely hot when the pretensioner is deployed, so do not touch it for at least 30 minutes after deployment.

·
B395343

Do not apply water, etc. to a front seat outer belt assembly LH with a deployed pretensioner.

·

If water is applied to the front seat outer belt assembly LH immediately after deployment, burns may be caused by the resulting steam.

·
B395344

Always wear safety glasses and gloves when handling a front seat outer belt assembly LH with a deployed pretensioner.

·

If a front seat outer belt assembly LH with a deployed pretensioner is touched without wearing safety glasses and gloves, hot parts may cause burns and dust may enter the eyes.

·

After removal, quickly seal the front seat outer belt assembly LH in a plastic bag.

·
B395345

Never dispose of a front seat outer belt assembly LH with a pretensioner that has not been deployed.

·

If a front seat outer belt assembly LH with a pretensioner that has not been deployed is disposed of, and then deploys accidentally, unforeseen injuries may occur.

·

Always wash your hands with water after completing the operation.