RM36D0EC _59 Vehicle Exterior _083111 EXTERIOR PANELS / TRIM _0402389 GRILLE SHUTTER SYSTEM Y

EXTERIOR PANELS / TRIM GRILLE SHUTTER SYSTEM HOW TO PROCEED WITH TROUBLESHOOTING

CAUTION / NOTICE / HINT

HINT:: ·

Use these procedures to troubleshoot the grille shutter system.

·

*: Use the GTS.

PROCEDURE

1.VEHICLE BROUGHT TO WORKSHOP

Result:

Proceed to
NEXT

NEXT

2.CUSTOMER PROBLEM ANALYSIS

2.CUSTOMER PROBLEM ANALYSIS

HINT:

·

In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.

·

Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases.

·

The following 5 items are important points for problem analysis:

What	Vehicle model, system name
When	Date, time, occurrence frequency
Where	Road conditions
Under what conditions?	Driving conditions, weather conditions
How did it happen?	Problem symptoms

Result:

Proceed to
NEXT

NEXT

3.PRE-CHECK

3.PRE-CHECK

a.

Measure the auxiliary battery voltage with the power switch off.

Standard voltage:: 11 to 14 V (power switch off)

If the voltage is below 11 V, recharge or replace the auxiliary battery before proceeding to the next step.

b.

Check the fuses and relays.

c.

Check the connector connections and terminals to make sure that there are no abnormalities such as loose connections, deformation, etc.

Result:

Proceed to
NEXT

NEXT

4.CHECK COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM*

4.CHECK COMMUNICATION FUNCTION OF LIN COMMUNICATION SYSTEM*

a.

Using the GTS, check for LIN communication system DTCs.

for SFTM Made:

Click herePower Source / Network>NETWORKING>LIN COMMUNICATION SYSTEM (for SFTM Made)>HOW TO PROCEED WITH TROUBLESHOOTING202405,999999,_57,_083091,_0694851,RM100000002LUKF,

for GTMC Madel:

Click herePower Source / Network>NETWORKING>LIN COMMUNICATION SYSTEM (for GTMC Made)>HOW TO PROCEED WITH TROUBLESHOOTING202405,999999,_57,_083091,_0694852,RM100000002LUJX,

Result:

Result	Proceed to
LIN DTCs are not output	A
LIN DTCs are output	B

A

5.INSPECT COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM*

B

GO TO LIN COMMUNICATION SYSTEM

for SFTM Made:

Click herePower Source / Network>NETWORKING>LIN COMMUNICATION SYSTEM (for SFTM Made)>HOW TO PROCEED WITH TROUBLESHOOTING202405,999999,_57,_083091,_0694851,RM100000002LUKF,

for GTMC Madel:

Click herePower Source / Network>NETWORKING>LIN COMMUNICATION SYSTEM (for GTMC Made)>HOW TO PROCEED WITH TROUBLESHOOTING202405,999999,_57,_083091,_0694852,RM100000002LUJX,

5.INSPECT COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM*

a.

Using the GTS, check for CAN communication system DTCs.

for SFTM Made HV Model:

Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM (for SFTM Made HV Model)>HOW TO PROCEED WITH TROUBLESHOOTING202405,202409,_57,_083091,_0694853,RM100000002LUHL,202409,999999,_57,_083091,_0694853,RM100000002NT0M,

for GTMC Made HV Model:

Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM (for GTMC Made HV Model)>HOW TO PROCEED WITH TROUBLESHOOTING202405,202409,_57,_083091,_0694855,RM100000002LUF3,202409,999999,_57,_083091,_0694855,RM100000002NTBR,

Result:

Result	Proceed to
CAN DTCs are not output	A
CAN DTCs are output	B

A

6.CHECK FOR DTC* (SFI SYSTEM)

B

GO TO CAN COMMUNICATION SYSTEM

for SFTM Made HV Model:

Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM (for SFTM Made HV Model)>HOW TO PROCEED WITH TROUBLESHOOTING202405,202409,_57,_083091,_0694853,RM100000002LUHL,202409,999999,_57,_083091,_0694853,RM100000002NT0M,

for GTMC Made HV Model:

Click herePower Source / Network>NETWORKING>CAN COMMUNICATION SYSTEM (for GTMC Made HV Model)>HOW TO PROCEED WITH TROUBLESHOOTING202405,202409,_57,_083091,_0694855,RM100000002LUF3,202409,999999,_57,_083091,_0694855,RM100000002NTBR,

6.CHECK FOR DTC* (SFI SYSTEM)

a.

Check for DTCs.

Powertrain > Engine > Trouble Codes: 50001 372

Result:

Result	Proceed to
DTCs are not output	A
DTCs are output	B

A

7.CHECK FOR DTC* (GRILLE SHUTTER SYSTEM)

B

GO TO SFI SYSTEM

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (ENGINE CONTROL)>SFI SYSTEM>DIAGNOSTIC TROUBLE CODE CHART202405,999999,_51,_083340,_0402276,RM100000002IZXD,

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (ENGINE CONTROL)>SFI SYSTEM>DIAGNOSTIC TROUBLE CODE CHART202405,999999,_51,_103786,_0477830,RM100000002J02S,

for A25F-FXS:

Click hereEngine / Hybrid System>A25F-FXS (ENGINE CONTROL)>SFI SYSTEM (Production date from 2021/08)>DIAGNOSTIC TROUBLE CODE CHART202304,202409,_51,_105211,_0483212,RM100000002AIT1,202409,999999,_51,_105211,_0483212,RM100000002NSBH,

7.CHECK FOR DTC* (GRILLE SHUTTER SYSTEM)

a.

Check for DTCs.

Body Electrical > Grille Shutter > Trouble Codes: 50001 352

Result:

Result	Proceed to
DTCs are not output	A
DTCs are output	B

A

8.PROBLEM SYMPTOMS TABLE

B

GO TO DIAGNOSTIC TROUBLE CODE CHART

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (ENGINE CONTROL)>SFI SYSTEM>DIAGNOSTIC TROUBLE CODE CHART202405,999999,_51,_083340,_0402276,RM100000002IZXD,

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (ENGINE CONTROL)>SFI SYSTEM>DIAGNOSTIC TROUBLE CODE CHART202405,999999,_51,_103786,_0477830,RM100000002J02S,

for A25F-FXS:

Click hereEngine / Hybrid System>A25F-FXS (ENGINE CONTROL)>SFI SYSTEM (Production date from 2021/08)>DIAGNOSTIC TROUBLE CODE CHART202304,202409,_51,_105211,_0483212,RM100000002AIT1,202409,999999,_51,_105211,_0483212,RM100000002NSBH,

8.PROBLEM SYMPTOMS TABLE

a.

Refer to Problem Symptoms Table.

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>GRILLE SHUTTER SYSTEM>PROBLEM SYMPTOMS TABLE202304,999999,_59,_083111,_0402389,RM1000000029UM7,

Result:

Result	Proceed to
Fault is not listed in Problem Symptoms Table	A
Fault is listed in Problem Symptoms Table	B

A

9.OVERALL ANALYSIS AND TROUBLESHOOTING*

B

10.REPAIR OR REPLACE

9.OVERALL ANALYSIS AND TROUBLESHOOTING*

a.

Terminals of ECU

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (ENGINE CONTROL)>SFI SYSTEM>TERMINALS OF ECM202405,999999,_51,_083340,_0402276,RM100000002IZX6,

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (ENGINE CONTROL)>SFI SYSTEM>TERMINALS OF ECM202405,999999,_51,_103786,_0477830,RM100000002J02O,

for A25F-FXS:

Click hereEngine / Hybrid System>A25F-FXS (ENGINE CONTROL)>SFI SYSTEM (Production date from 2021/08)>TERMINALS OF ECM202304,202409,_51,_105211,_0483212,RM100000002AFCP,202409,999999,_51,_105211,_0483212,RM100000002NSBE,

b.

Date List / Active Test

for A25B-FXS:

Click hereEngine / Hybrid System>A25B-FXS (ENGINE CONTROL)>SFI SYSTEM>DATA LIST / ACTIVE TEST202405,999999,_51,_083340,_0402276,RM100000002IZXC,

for A25D-FXS:

Click hereEngine / Hybrid System>A25D-FXS (ENGINE CONTROL)>SFI SYSTEM>DATA LIST / ACTIVE TEST202405,999999,_51,_103786,_0477830,RM100000002J02R,

for A25F-FXS:

Click hereEngine / Hybrid System>A25F-FXS (ENGINE CONTROL)>SFI SYSTEM (Production date from 2021/08)>DATA LIST / ACTIVE TEST202304,202409,_51,_105211,_0483212,RM100000002AZ67,202409,999999,_51,_105211,_0483212,RM100000002NSBG,

Result:

Proceed to
NEXT

NEXT

10.REPAIR OR REPLACE

10.REPAIR OR REPLACE

Result:

Proceed to
NEXT

NEXT

11.CONFIRMATION TEST

11.CONFIRMATION TEST

Result:

Proceed to
NEXT

NEXT

END