RM36D0EC _52 Drivetrain _083070 DRIVE SHAFT / PROPELLER SHAFT _0403350 REAR DRIVE SHAFT ASSEMBLY A

DRIVE SHAFT / PROPELLER SHAFT  REAR DRIVE SHAFT ASSEMBLY  DISASSEMBLY  


CAUTION / NOTICE / HINT

NOTICE:
·

When using a vise, place aluminum plates between the part and vise.

·

When using a vise, do not overtighten it.



HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

·

Refer to the illustration to confirm the type of drive shaft assembly.

C531564C02
0.323,0.333 0.698,0.573 0.375,0.24 12 false *A 4.344,0.365 4.719,0.604 0.375,0.24 12 false *B
*A for Type A *B for Type B




PROCEDURE

Hide 42347F 1.REMOVE REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH (for Type A)

a.
C108564

Using pliers, remove the rear No. 2 drive shaft inboard joint boot clamp LH.


Hide 42347F 2.REMOVE REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH (for Type B)

a.
C129490

Using needle-nose pliers, remove the rear No. 2 drive shaft inboard joint boot clamp LH as shown in the illustration.


Hide 42347D 3.REMOVE REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH

HINT:

Use the same procedure described for the rear No. 2 drive shaft inboard joint boot clamp LH.


Hide 4.DISCONNECT INBOARD JOINT BOOT

a.

Disconnect the inboard joint boot from the rear drive shaft inboard joint assembly LH.


Hide 42360D 5.REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY LH (for Type A)

a.
C194752C01
1.552,1.156 1.083,0.625 1.083,0.625 1.865,0.729 true 0.906,0.531 1.219,0.688 0.313,0.156 10 false *a
*a Matchmark


Remove any old grease from the rear drive shaft inboard joint assembly LH.


b.

Put matchmarks on the rear drive shaft inboard joint assembly LH and rear drive outboard joint shaft assembly LH.

NOTICE:

Do not use a punch to make the matchmarks.



c.
C201791

Using a screwdriver, remove the drive shaft snap ring from the rear drive shaft inboard joint assembly LH.


d.

Remove the rear drive shaft inboard joint assembly LH from the rear drive outboard joint shaft assembly LH.


e.
C108301C06
2.635,1.521 3.135,1.385 3.135,1.385 2.792,1.323 false 2.688,1.427 3.135,1.385 false 3.177,1.302 3.354,1.479 0.177,0.177 10 false *a
*a Matchmark


Put matchmarks on the rear outboard joint shaft assembly LH, inner race and ball cage.

NOTICE:

Do not use a punch to make the matchmarks.



f.

Remove the 6 balls.

NOTICE:

Do not drop the balls.



g.

Slide the ball cage toward the outboard joint side.


h.
C419113

Using a snap ring expander, remove the snap ring.


i.
C108303

Using a brass bar and a hammer, remove the inner race from the rear drive shaft outboard joint shaft assembly LH.

NOTICE:

Do not drop the inner race.



j.

Remove the ball cage.


k.

Remove the rear No. 2 rear drive shaft inboard joint boot clamp LH, rear drive shaft inboard joint boot and rear drive shaft inboard joint boot clamp LH.


Hide 42360D 6.REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY (for Type B)

a.

Remove the old grease from the rear drive shaft inboard joint assembly.


b.
C129505C01
1.76,1 1.333,0.25 1.333,0.25 2.083,0.594 true 1.125,0.125 1.844,0.271 0.719,0.146 10 false *a
*a Matchmark


Put matchmarks on the rear drive shaft inboard joint assembly and rear drive shaft outboard joint shaft assembly.

NOTICE:

Do not use a punch for the marks.



c.

Remove the rear drive shaft inboard joint assembly from the rear drive shaft outboard joint shaft assembly.


d.

Secure the drive shaft in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.



e.
C160822

Using a snap ring expander, remove the shaft snap ring from the rear drive shaft outboard joint shaft assembly.


f.
C162724C09
2.906,0.531 1.521,0.313 1.521,0.313 3,0.615 false 1.344,0.24 1.542,0.406 0.198,0.167 10 *a
*a Matchmark


Put matchmarks on the rear drive shaft outboard joint shaft assembly and tripod joint.

NOTICE:

Do not use a punch for the marks.



g.

Using a brass bar and a hammer, tap out the tripod joint from the rear drive shaft outboard joint shaft assembly.

NOTICE:
·

Do not tap the rollers.

·

Do not drop the tripod joint.




Hide 42346F 7.REMOVE REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH (for Type A)

C277140

a.

Using a screwdriver, remove the rear No. 2 drive shaft outboard joint boot clamp LH as shown in the illustration.


Hide 42346F 8.REMOVE REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH (for Type B)

a.

Secure the drive shaft in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.



b.
C459489

Using pliers, remove the rear No. 2 drive shaft outboard joint boot clamp as shown in the illustration.


Hide 42346D 9.REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH

C277139

a.

Using pliers, remove the rear drive shaft outboard joint boot clamp LH as shown in the illustration.


Hide 10.REMOVE OUTBOARD JOINT BOOT

a.

Remove the outboard joint boot from the rear drive outboard joint shaft assembly LH.


b.

Remove any old grease from the rear drive outboard joint shaft assembly LH.