RM36D0EC _52 Drivetrain _083071 AXLE AND DIFFERENTIAL _0592351 REAR AXLE CARRIER(for AWD) A

AXLE AND DIFFERENTIAL REAR AXLE CARRIER(for AWD) INSTALLATION

CAUTION / NOTICE / HINT

HINT:: ·

Use the same procedure for the RH and LH sides.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 1.TEMPORARILY INSTALL REAR AXLE CARRIER SUB-ASSEMBLY

Temporarily install the rear axle carrier sub-assembly to the rear upper control arm assembly with the bolt and nut.

NOTICE:: ·

Insert the bolt with the threaded end facing the rear of the vehicle.

·

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Temporarily install the rear shock absorber assembly to the rear axle carrier sub-assembly with the nut.

NOTICE:: Hold the rear axle carrier pin while rotating the nut.

0.948,0.323 1.167,0.531 0.219,0.208 10 true A 1.094,1.521 1.313,1.729 0.219,0.208 10 true A 2.01,0.115 2.229,0.323 0.219,0.208 10 true B

Install the rear trailing arm assembly to the rear axle carrier sub-assembly with the 3 bolts and nut.

Torque:: Bolt A : 135 N*m (1377 kgf*cm, 100 ft.*lbf); Bolt B : 75 N*m (765 kgf*cm, 55 ft.*lbf)

Hide Display 48720A 2.TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202304,999999,_53,_083074,_0402683,RM100000002AKHI_04_0006,

Hide Display 48258C 3.INSTALL REAR LOWER COIL SPRING INSULATOR LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>INSTALLATION202304,999999,_53,_083074,_0402681,RM100000002AKHH_03_0026,

Hide Display 48231B 4.INSTALL REAR COIL SPRING LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>INSTALLATION202304,999999,_53,_083074,_0402681,RM100000002AKHH_03_0027,

Hide Display 5.STABILIZE SUSPENSION

Click hereSuspension>REAR SUSPENSION>REAR SHOCK ABSORBER>INSTALLATION202304,999999,_53,_083074,_0402680,RM100000002AKHG_01_0025,

Hide Display 48790 6.INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

Install the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and nut.

Torque:: 73 N*m (744 kgf*cm, 54 ft.*lbf)

NOTICE:: Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Hide Display 48720A 7.INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

Install the rear No. 1 suspension arm assembly with the bolt and nut.

Torque:: 73 N*m (744 kgf*cm, 54 ft.*lbf)

NOTICE:: Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Hide Display 48740F 8.INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING>INSTALLATION202304,999999,_53,_083074,_0402681,RM100000002AKHH_03_0011,

Hide Display 48540 9.INSTALL REAR SHOCK ABSORBER ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR SHOCK ABSORBER>INSTALLATION202304,999999,_53,_083074,_0402680,RM100000002AKHG_01_0026,

Hide Display 48840A 10.INSTALL REAR STABILIZER LINK ASSEMBLY LH

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>INSTALLATION202104,999999,_53,_083074,_0402685,RM100000001WKLG_01_0016,

Hide Display 47354B 11.INSTALL NO. 4 FLEXIBLE HOSE BRACKET

Install the No. 4 flexible hose bracket to the rear axle carrier sub-assembly with the bolt.

Torque:: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Hide Display 42450B 12.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR AXLE HUB>INSTALLATION202304,999999,_52,_083071,_0403014,RM100000002AFU3_03_0062,

Hide Display 42431 13.INSTALL REAR DISC

Click hereBrake>BRAKE (REAR)>REAR BRAKE>INSTALLATION202304,999999,_54,_083080,_0403356,RM100000002AG9Q_04_0010,

Hide Display 14.INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH

Install the rear disc brake caliper assembly to the rear axle carrier sub-assembly with the 2 bolts.

Torque:: 107 N*m (1091 kgf*cm, 79 ft.*lbf)

Hide Display 42312B 15.INSTALL REAR AXLE SHAFT NUT LH

Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut LH using non-residue solvent.

NOTICE:: ·

Be sure to perform this work even when using a new rear drive shaft assembly.

·

Keep the threaded parts free of oil and foreign matter.

Using a 30 mm socket wrench, install the rear axle shaft nut LH.

Torque:: 216 N*m (2203 kgf*cm, 159 ft.*lbf)

NOTICE:: Stake the rear axle shaft nut LH after inspecting for looseness and runout in the following steps.

HINT:: Depress the brake pedal to prevent the drive shaft from rotating.

Using a chisel and hammer, stake the rear axle shaft nut LH.

Hide Display 890C0A 16.INSTALL NO. 2 PARKING BRAKE WIRE ASSEMBLY

Install the No. 2 parking brake wire assembly to the rear trailing arm assembly with the nut.

Torque:: 15.5 N*m (158 kgf*cm, 11 ft.*lbf)

Engage the 2 clamps.

Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.

Connect the rear skid control sensor LH connector to the rear axle carrier sub-assembly with the bolt.

Torque:: 8.5 N*m (87 kgf*cm, 75 in.*lbf)

Hide Display 47319F 17.CONNECT REAR FLEXIBLE HOSE

Connect the rear flexible hose to the rear flexible hose bracket with the bolt.

Torque:: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Hide Display 18.INSTALL REAR WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION201910,999999,_V1,_083136,_0403660,RM100000001JU8B,

Hide Display 19.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)

Click hereBrake>BRAKE (REAR)>REAR BRAKE>INSTALLATION202304,999999,_54,_083080,_0403356,RM100000002AG9Q_04_0038,

Hide Display 48740F 20.INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

Install the rear No. 2 suspension arm assembly (rear suspension member sub-assembly side) with the nut.

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202304,999999,_53,_083074,_0402683,RM100000002AKHI_04_0022,

Hide Display 21.INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Click hereSuspension>ALIGNMENT / HANDLING DIAGNOSIS>REAR WHEEL ALIGNMENT>ADJUSTMENT202304,999999,_53,_083072,_0403334,RM100000002AVGM,

Hide Display 22.CHECK FOR SPEED SENSOR SIGNAL

for Gasoline Model: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model)>TEST MODE PROCEDURE202304,999999,_54,_083077,_0402316,RM100000002AG8O,

for HV Model: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model)>TEST MODE PROCEDURE202304,999999,_54,_083077,_0401811,RM1000000029TH6,

Hide Display 23. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL (for HV Model)

HINT:: When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART202304,202405,_V1,_083041,_0402304,RM100000002AJ9H,202405,202409,_V1,_083041,_0402304,RM100000002LTUF,202409,999999,_V1,_083041,_0402304,RM100000002NY03,

Hide Display 24.PERFORM INITIALIZATION

Click hereGeneral>SETUP>WHEN REPLACING OR REMOVING/INSTALLING PARTS>WORK PROCEDURE202304,202405,_V1,_083041,_0402305,RM1000000029DM3,202405,202409,_V1,_083041,_0402305,RM100000002ISNH,202409,999999,_V1,_083041,_0402305,RM100000002NY04,