M20D-FKS ENGINE CONTROL  THROTTLE BODY  INSTALLATION  

1.313,0.688 1.292,0.25 1.292,0.25 2.104,0.698 true 1.135,0.063 1.302,0.24 0.167,0.177 10 true *a

*a	Protrusion

Install a new throttle body gasket to the intake manifold with the protrusions of the throttle body gasket oriented as shown in the illustration.

2.583,1.49 2.583,1.083 true 2.323,0.51 2.552,0.708 0.229,0.198 10 false *b 3.115,0.677 3.333,0.875 0.219,0.198 10 false *a 3.208,0.979 3.406,1.219 0.198,0.24 10 false *c 3.104,1.313 3.365,1.521 0.26,0.208 10 false *a 2.531,1.521 2.719,1.698 0.188,0.177 10 false *d

*a	45° (Claw of Clip Location)
*b	Top
*c	Left of Vehicle
*d	Paint Mark

Connect the No. 5 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it.

NOTICE:

·

If the throttle body with motor assembly has been struck or dropped, replace it.

·

Make sure to position the clip as shown in the illustration.

2.542,1.51 2.813,2.01 2.813,2.01 2.979,2.01 true 2.635,0.802 2.875,1 0.24,0.198 10 false *a 3.229,1.573 3.427,1.833 0.198,0.26 10 false *c 2.542,1.573 2.74,1.792 0.198,0.219 10 false *b 2.313,0.698 2.542,0.875 0.229,0.177 10 false *b 3,1.917 3.198,2.135 0.198,0.219 10 false *d 3.115,1.281 3.354,1.479 0.24,0.198 10 false *a

*a	45° (Claw of Clip Location)
*b	Top
*c	Left of Vehicle
*d	Paint Mark

Install the throttle body with motor assembly to the intake manifold with the 3 bolts.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

0.396,3.063 0.448,2.448 0.448,2.448 0.615,2.448 true 1.021,3.25 0.875,3.25 0.875,3.25 0.938,2.854 true 1.917,0.24 2.229,0.438 0.313,0.198 10 false *e 1.917,0.635 2.229,0.833 0.313,0.198 10 false *e 1.781,0.427 2.094,0.625 0.313,0.198 10 false *d 2.427,0.094 2.74,0.292 0.313,0.198 10 false *c 2.073,2.854 2.385,3.052 0.313,0.198 10 false *d 2.688,2.5 2.896,2.708 0.208,0.208 10 false *c 0.656,2.354 0.969,2.552 0.313,0.198 10 false *a 1.052,3.156 1.365,3.354 0.313,0.198 10 false *b 2.115,2.281 2.323,2.49 0.208,0.208 10 false *f 2.948,2.354 3.156,2.563 0.208,0.208 10 false *g

*a	Protrusion
*b	Cutout
*c	Top
*d	Front of Vehicle
*e	45° (Claw of Clip Location)
*f	6 to 14 mm (0.236 to 0.551 in.)
*g	Within 10 mm (0.394 in.)

Install the air cleaner assembly with air cleaner hose to the throttle body with motor assembly and tighten the hose clamp.

NOTICE:

Align the cutout of the air cleaner hose with the protrusion of the throttle body with motor assembly as shown in the illustration.

1.5,1.917 1.656,2.115 0.156,0.198 10 true 1 0.219,1.969 0.375,2.167 0.156,0.198 10 true 2

Install the No. 1 inlet air cleaner with the 2 bolts in the order shown in the illustration.

Torque:

8.0 N*m (82 kgf*cm, 71 in.*lbf)