RM36D0EC _51 Engine / Hybrid System _083060 M20D-FKS FUEL _0403642 FUEL SENDER GAUGE ASSEMBLY A

M20D-FKS FUEL FUEL SENDER GAUGE ASSEMBLY INSTALLATION

PROCEDURE

Hide Display 83320B 1.INSTALL NO. 2 FUEL SENDER GAUGE ASSEMBLY

Attach the claw and install the No. 2 fuel sender gauge assembly.

Attach the 2 clamps and connect the wire harness to the fuel tank vent tube assembly.

Connect the connector to the fuel tank vent tube assembly.

Hide Display 77010 2.INSTALL FUEL TANK VENT TUBE ASSEMBLY

Install a new gasket to the fuel tank assembly.

Connect the fuel return vent tube sub-assembly and set the fuel tank vent tube assembly to the fuel tank assembly.

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION202004,999999,_51,_083060,_0403631,RM100000001MUZU,

NOTICE:: Be careful not to bend the arm of the fuel sender gauge assembly.

NOTICE:

1.823,1.885 1.823,1.625 true 1.76,1.896 1.969,2.104 0.208,0.208 10 false *a

*a	Fuel Return Vent Tube Sub-assembly
	Front of the Vehicle

Make sure to correctly assemble the fuel return vent tube sub-assembly as shown in the illustration. If assembled incorrectly, the fuel sender gauge assembly (No. 2 fuel sender gauge assembly) may catch on the fuel return vent tube resulting in incorrect operation of the fuel sender gauge assembly (No. 2 fuel sender gauge assembly) and an incorrect value being displayed on the fuel gauge.

Be careful not to bend the arm of the fuel sender gauge assembly.

2.635,0.719 2.885,0.469 2.885,0.469 3.052,0.469 true 2.594,1.219 2.927,1.219 true 0.458,1.51 0.875,1.51 true 0.365,0.896 0.531,0.896 0.531,0.896 0.781,1.063 true 0.198,0.792 0.417,0.979 0.219,0.188 10 true *a 0.292,1.427 0.51,1.583 0.219,0.156 10 true *b 2.958,1.135 3.177,1.292 0.219,0.156 10 true *b 3.073,0.365 3.281,0.542 0.208,0.177 10 true *a

*a	Protrusion
*b	Notch

Align the protrusions of the fuel tank vent tube assembly with the notches in the fuel tank assembly.

Hide Display 77144A 3.INSTALL FUEL PUMP GAUGE RETAINER

Install the fuel pump gauge retainer.

While pressing down on the fuel tank vent tube assembly, temporarily install the fuel pump gauge retainer.

ii.

1.292,2.99 1.625,2.99 true 1.74,0.458 2.323,0.26 2.323,0.26 2.521,0.26 true 2.031,1.177 2.49,1.51 2.49,1.51 2.688,1.51 true 2.021,0.74 2.688,0.74 true 2.708,1.406 2.917,1.604 0.208,0.198 10 true *c 1.646,2.885 1.854,3.063 0.208,0.177 10 true *d 2.563,0.156 2.792,0.323 0.229,0.167 10 true *a 2.708,0.646 2.958,0.813 0.25,0.167 10 true *b

*a	SST (Plate)
*b	SST (Bolt)
*c	SST (Claw)
*d	Insertion Point

Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

SST: 09808-14031 (09808-01030, 09808-01090)
09808-01071

HINT:: Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

iii.

While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).

iv.

1.01,3.531 1.427,3.531 true 0.25,3.583 0.583,3.583 true 1.781,0.531 1.385,0.208 1.385,0.208 1.198,0.208 true 1.292,0.75 0.906,0.594 0.906,0.594 0.74,0.594 true 2.052,1.094 2.635,1.094 true 1.021,0.104 1.25,0.281 0.229,0.177 10 true *a 2.656,0.99 2.865,1.177 0.208,0.188 10 true *c 0.573,0.5 0.802,0.656 0.229,0.156 10 true *b 0.083,3.479 0.281,3.635 0.198,0.156 10 true *d 1.458,3.438 1.677,3.635 0.219,0.198 10 true *e

*a	SST (Handle)
*b	SST (Bolt)
*c	SST (Plate)
*d	Triangle Mark (Fuel Tank Assembly)
*e	Triangle Mark (Fuel Pump Gauge Retainer)

Install SST (handle) to SST (plate).

SST: 09808-14031 (09808-01010)
09808-01071

Using SST, rotate the fuel pump gauge retainer so that the triangle mark on the fuel pump gauge retainer is aligned with the triangle mark on the fuel tank assembly to install the fuel tank vent tube assembly to the fuel tank assembly.

NOTICE:: ·

Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.

·

Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

·

Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.

·

Do not spin SST too fast or use an impact wrench as this may result in damage to components.

·

If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.

·

Make sure that the fuel suction tube set gasket does not come off.

Attach the claw and install the No. 1 fuel tube clamp to the fuel pump gauge retainer.

Hide Display 58325G 4.INSTALL REAR FLOOR SERVICE HOLE COVER (for RH Side)

Remove any remaining butyl tape from the rear floor service hole cover and body.

Connect the connector to the fuel tank vent tube assembly.

Install the rear floor service hole cover with new butyl tape.

NOTICE:: Securely install the rear floor service hole cover.

Hide Display 83320 5.INSTALL FUEL SENDER GAUGE ASSEMBLY

Attach the claw and install the fuel sender gauge assembly.

Attach the 2 clamps and connect the wire harness.

NOTICE:: Do not damage the wire harness.

Attach the 2 clamps and connect the wire harness.

NOTICE:: Do not damage the wire harness.

Connect the 2 connectors to the fuel suction plate sub-assembly.

Hide Display 77020A 6.INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

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Hide Display 7.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click hereGeneral>MAINTENANCE>M20D-FKS BATTERY>INSTALLATION202304,999999,_V1,_083136,_0403617,RM100000002A9CC_01_0015,

Hide Display 8. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

HINT:: When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART202304,202405,_V1,_083041,_0402304,RM100000002AJ9H,202405,202409,_V1,_083041,_0402304,RM100000002LTUF,202409,999999,_V1,_083041,_0402304,RM100000002NY03,