M20D-FKS ENGINE MECHANICAL  CYLINDER HEAD GASKET  INSTALLATION  

11115 1.INSTALL CYLINDER HEAD GASKET

a.

Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.

b.

1.75,1.896 2.052,1.698 true 1.563,1.823 1.875,2.021 0.313,0.198 10 false *a

*a	Lot No.
	Front of Engine

Place a new cylinder head gasket on the cylinder block sub-assembly with the Lot No. stamp facing upward.

NOTICE:

Make sure that the cylinder head gasket is installed in the correct orientation.

11101 2.INSTALL CYLINDER HEAD SUB-ASSEMBLY

13750 3.INSTALL VALVE LASH ADJUSTER ASSEMBLY

13801 4.INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

13502B 5.INSTALL EXHAUST CAMSHAFT SUB-ASSEMBLY

13501A 6.INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY

7.INSTALL CAMSHAFT BEARING CAP

11103 8.INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY

23477 9.INSTALL FUEL PUMP LIFTER GUIDE

11310 10.INSTALL TIMING CHAIN COVER ASSEMBLY

13070A 11.INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

12.SET NO. 1 CYLINDER TO TDC (COMPRESSION)

13561 13.INSTALL NO. 1 CHAIN VIBRATION DAMPER

13559 14.INSTALL CHAIN TENSIONER SLIPPER

13540 15.INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

13506 16.INSTALL CHAIN SUB-ASSEMBLY

13050 17.INSTALL CAMSHAFT TIMING GEAR ASSEMBLY

13507A 18.INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

19.SET NO. 1 CYLINDER TO TDC (COMPRESSION)

11320B 20.INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY

11301C 21.INSTALL TIMING CHAIN COVER OIL SEAL

11193 22.INSTALL SPARK PLUG TUBE GASKET

11201 23.INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

16305E 24.INSTALL OUTLET WATER BY-PASS SUB-ASSEMBLY

16331 25.INSTALL WATER OUTLET

13470 26.INSTALL CRANKSHAFT PULLEY ASSEMBLY

29300 27.INSTALL VACUUM PUMP ASSEMBLY

13090D 28.INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

15370 29.INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

15250 30.INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY

31.INSTALL PURGE VALVE (PURGE VSV)

11452D 32.INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

19500 33.INSTALL IGNITION COIL ASSEMBLY

23255A 34.INSTALL FUEL INJECTOR SEAL

23250E 35.INSTALL DIRECT FUEL INJECTOR ASSEMBLY

23814B 36.INSTALL FUEL DELIVERY PIPE

23250F 37.INSTALL PORT FUEL INJECTOR ASSEMBLY

82125N 38.INSTALL NO. 5 ENGINE WIRE

23291 39.INSTALL INJECTOR VIBRATION INSULATOR

23891 40.INSTALL FUEL DELIVERY SPACER

23807 41.INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

16260 42.INSTALL WATER BY-PASS HOSE ASSEMBLY

23100X 43.TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

23801P 44.TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

23100X 45.INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

23801P 46.INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

23910A 47.CONNECT FUEL TUBE SUB-ASSEMBLY

17177 48.INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET

17111 49.INSTALL INTAKE MANIFOLD

23826 50.CONNECT NO. 1 FUEL VAPOR FEED HOSE

17138B 51.INSTALL INTAKE MANIFOLD STAY

16279 52.INSTALL NO. 3 WATER BY-PASS PIPE

25620 53.TEMPORARILY INSTALL EGR VALVE ASSEMBLY

25680 54.INSTALL EGR COOLER ASSEMBLY

25620 55.INSTALL EGR VALVE ASSEMBLY

25601 56.INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

22030 57.INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

17141 58.INSTALL EXHAUST MANIFOLD

17118 59.INSTALL MANIFOLD STAY

17167 60.INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

25706 61.INSTALL NO. 1 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

25760 62.INSTALL VACUUM TRANSMITTING HOSE ASSEMBLY

89481B 63.INSTALL DIFFERENTIAL PRESSURE SENSOR

16575B 64.INSTALL WATER HOSE CLAMP BRACKET

16260 65.INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)

16207 66.INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

16620D 67.INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

68.INSTALL ENGINE HANGERS

69.REMOVE ENGINE ASSEMBLY FROM ENGINE STAND