RM36D0EC _59 Vehicle Exterior _083111 EXTERIOR PANELS / TRIM _0400754 GRILLE SHUTTER A

EXTERIOR PANELS / TRIM  GRILLE SHUTTER  REASSEMBLY  


PROCEDURE

Hide 53019F 1.INSTALL RADIATOR SHUTTER SUB-ASSEMBLY

a.
B638366

Install a new radiator shutter sub-assembly with the 2 screws.


Hide 53156F 2.INSTALL NO. 2 RADIATOR GRILLE SEAL

HINT:

When installing a new No. 2 radiator grille seal, heat the radiator shutter sub-assembly using a heat light.


Standard:
Item Temperature
Radiator Shutter Sub-assembly 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



a.

When reusing the radiator shutter sub-assembly:

i.

Using a heat light, heat the radiator shutter sub-assembly surface.


ii.

Remove any remaining double-sided tape from the radiator shutter sub-assembly.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the No. 2 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Clean a new radiator shutter sub-assembly surface.





b.

Remove the release paper of a new No. 2 radiator grille seal trying not to touch the adhesional surface.


c.

Install the No. 2 radiator grille seal as shown in the illustration.

B638365
5.208,0.906 5.51,0.427 true 5.688,0.906 5.865,0.521 true 1.49,0.813 1.344,0.573 true 2.646,0.729 2.594,0.469 true 1.552,0.833 1.719,0.51 true 5.563,0.906 5.76,1.104 0.198,0.198 10 true *d 5.083,0.917 5.281,1.115 0.198,0.198 10 true *c 2.49,0.281 2.688,0.479 0.198,0.198 10 true *c 1.604,1.125 1.948,1.323 0.344,0.198 10 true *b A 2.042,0.479 2.344,0.667 0.302,0.188 10 true *b B 1.135,0.396 1.542,0.583 0.406,0.188 10 true *a, *c 1.656,0.313 1.854,0.51 0.198,0.198 10 true *c
*a Reference Position *b Seal Edge Application Range
*c Rib *d Seal Overhang Allowed


Standard Measurement:
Area Measurement Area Measurement
A Below 3 mm (0.118 in.) B Below 3 mm (0.118 in.)



Hide 53157C 3.INSTALL NO. 3 RADIATOR GRILLE SEAL

HINT:

When installing a new No. 3 radiator grille seal, heat the radiator shutter sub-assembly using a heat light.


Standard:
Item Temperature
Radiator Shutter Sub-assembly 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



a.

When reusing the radiator shutter sub-assembly:

i.

Using a heat light, heat the radiator shutter sub-assembly surface.


ii.

Remove any remaining double-sided tape from the radiator shutter sub-assembly.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the No. 3 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Clean a new radiator shutter sub-assembly surface.





b.

Remove the release paper of a new No. 3 radiator grille seal trying not to touch the adhesional surface.


c.

Install the No. 3 radiator grille seal as shown in the illustration.

B638363
2.708,0.135 2.458,0.219 true 2.74,0.802 2.313,1 true 2.792,0.073 3.198,0.271 0.406,0.198 10 true *a, *c 1.917,0.906 2.323,1.104 0.406,0.198 10 true *a, *c 1.833,0.24 2.188,0.438 0.354,0.198 10 true *b A 2.26,0.573 2.615,0.771 0.354,0.198 10 true *b B
*a Reference Position *b Seal Edge Application Range
*c Rib - -


Standard Measurement:
Area Measurement Area Measurement
A Below 3 mm (0.118 in.) B Below 3 mm (0.118 in.)



Hide 53155C 4.INSTALL NO. 1 RADIATOR GRILLE SEAL

HINT:

When installing a new No. 1 radiator grille seal, heat the radiator shutter sub-assembly using a heat light.


Standard:
Item Temperature
Radiator Shutter Sub-assembly 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



a.

When reusing the radiator shutter sub-assembly:

i.

Using a heat light, heat the radiator shutter sub-assembly surface.


ii.

Remove any remaining double-sided tape from the radiator shutter sub-assembly.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the No. 1 radiator grille seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Clean a new radiator shutter sub-assembly surface.





b.

Remove the release paper of a new No. 1 radiator grille seal trying not to touch the adhesional surface.


c.

Install the No. 1 radiator grille seal as shown in the illustration.

B638361
2.146,0.625 2.365,0.438 true 1.729,1.031 1.854,0.906 true 3.125,0.448 3.344,0.26 true 4.156,1.073 4.031,0.906 true 1.281,0.188 1.542,0.281 true 5.917,0.417 6.188,0.219 true 1.552,1.052 1.958,1.25 0.406,0.198 10 true *a, *d 2.385,0.271 2.563,0.469 0.177,0.198 10 true *c 3.375,0.167 3.552,0.365 0.177,0.198 10 true *c 3.906,0.719 4.083,0.917 0.177,0.198 10 true *c 1.125,0.094 1.531,0.292 0.406,0.198 10 false *a 1.125,0.688 1.49,0.885 0.365,0.198 10 true *b A 1.74,0.354 2.104,0.552 0.365,0.198 10 true *b B 3.208,0.906 3.573,1.104 0.365,0.198 10 false *b C 4.594,1.229 4.958,1.385 0.365,0.156 10 true *b D 5.365,0.156 5.729,0.313 0.365,0.156 10 false *b E 6.208,0.094 6.385,0.292 0.177,0.198 10 true *e
*a Reference Position *b Seal Edge Application Range
*c Rib *d Mark-off Line
*e Seal No Overhang Allowed - -


Standard Measurement:
Area Measurement Area Measurement
A Below 3 mm (0.118 in.) B Below 3 mm (0.118 in.)
C Below 3 mm (0.118 in.) D Below 3 mm (0.118 in.)
E Below 10 mm (0.394 in.) - -



Hide 82090B 5.INSTALL EXTENSION WIRE ASSEMBLY

a.
B638359

Attach the clamp to install the extension wire assembly.


b.

Connect the connector.