M20D-FKS BATTERY / CHARGING  GENERATOR  DISASSEMBLY  

2.917,0.417 2.698,0.177 2.698,0.177 2.198,0.177 true 3.188,0.656 2.896,1.208 2.896,1.208 2.667,1.208 true 1.51,1.917 1.719,2.125 0.208,0.208 10 true *a 1,1.625 1.208,1.833 0.208,0.208 10 true *b 1.646,0.104 2.219,0.292 0.573,0.188 10 false SST1-B 2.104,1.146 2.677,1.333 0.573,0.188 10 false SST1-A

*a	Hold
*b	Turn

Fit the rotor shaft end into SST1-A and SST1-B.

SST

09820-63011  (09820-06010, 09820-06021)

HINT:

SST1-A, 1-B	09820-06010
SST2	09820-06021

2.938,0.813 2.771,0.323 2.771,0.323 2.635,0.323 false 2.25,0.25 2.865,0.448 0.615,0.198 10 false SST2

Insert SST2 and attach it to the generator pulley nut.

2.083,0.427 1.698,0.427 true 2.938,1.51 2.813,1.51 2.813,1.51 2.552,0.927 true 1.458,0.354 1.771,0.51 0.313,0.156 10 false *1 1.26,2.938 1.479,3.125 0.219,0.188 10 true *a 2.083,2.76 2.292,2.938 0.208,0.177 10 true *b 3.01,1.438 3.396,1.635 0.385,0.198 10 false SST2

*1	Generator Pulley
*a	Hold
*b	Turn

To loosen the generator pulley nut, turn SST1-A in the direction shown in the illustration.

NOTICE:

To prevent damage to the rotor shaft end, do not loosen the generator pulley nut more than one-half of a turn.

2.917,0.448 2.771,0.208 2.771,0.208 2.188,0.208 true 3.198,0.708 2.917,1.229 2.917,1.229 2.646,1.229 true 1.802,1.729 2.01,1.885 0.208,0.156 10 false *a 0.979,1.708 1.208,1.896 0.229,0.188 10 true *b 1.667,0.146 2.219,0.313 0.552,0.167 10 false SST1-B 2.094,1.167 2.646,1.333 0.552,0.167 10 false SST1-A

*a	Hold
*b	Turn

Turn SST1-B in the direction shown in the illustration and remove SST1-A and SST1-B.

Place the generator assembly on the generator pulley with clutch.

Remove the 3 bolts and generator rear end cover from the generator coil assembly.

Remove the generator terminal insulator from the generator coil assembly.

Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

Remove the 4 bolts.

2.073,0.823 2.479,0.823 false 0.594,1.677 0.99,2.01 0.99,2.01 1.156,2.01 true 0.604,0.635 0.917,0.792 0.313,0.156 10 false *a 2.552,0.49 2.865,0.646 0.313,0.156 10 false *b 2.5,0.74 2.948,0.917 0.448,0.177 10 false SST 1.177,1.938 1.625,2.115 0.448,0.177 10 false SST

*a	Hold
*b	Turn

Using SST, remove the generator coil assembly.

SST

09950-40011  (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)

Remove the bearing cover packing.

NOTICE:

If the bearing cover packing breaks, remove the broken pieces completely.

HINT:

The bearing cover packing may be installed on the generator rotor assembly.

0.635,0.427 0.813,0.427 0.813,0.427 1.146,0.76 false 2.188,1.844 2.656,2 2.656,2 2.813,2 false 0.49,0.333 0.802,0.49 0.313,0.156 10 false *1 2.833,1.906 3.146,2.063 0.313,0.156 10 false *2

*1	Generator Rotor Assembly
*2	Generator Drive End Frame

Remove the generator rotor assembly.

NOTICE:

Do not drop the generator rotor assembly.

Remove the 4 screws and retainer plate from the generator drive end frame.

1.177,1.292 2.375,1.781 false 1.146,1.406 2.385,1.792 false 2.427,1.719 2.885,1.917 0.458,0.198 10 false SST

Using SST and a hammer, tap out the generator drive end frame bearing.

SST

09950-60011  (09951-00250)
09950-70010  (09951-07100)