RM36D0EC _52 Drivetrain _138176 K121 CVT _0579397 OIL COOLER A

K121 CVT  OIL COOLER  INSTALLATION  


PROCEDURE

Hide 33493C 1.INSTALL TRANSMISSION OIL COOLER

a.
C402306C01
0,0 0,0 false
V100135

Bolt A
V100136

Bolt B


Install the transmission oil cooler to the continuously variable transaxle assembly with the 2 bolts.

Torque:
13.5 N*m (138 kgf*cm, 10 ft.*lbf)

HINT:

Tightening order: Temporarily install bolt (A) → Tighten bolt (B) → Tighten bolt (A)



Hide 32941R 2.CONNECT OIL COOLER INLET HOSE

a.
C405197C01
1.865,3.01 2.146,3.219 2.146,3.219 2.01,3.01 true 1.479,2.344 1.792,2.5 0.313,0.156 10 false *a 2.302,2.5 2.615,2.656 0.313,0.156 10 false *b 2.198,3.135 2.51,3.292 0.313,0.156 10 false *c
*a 2 to 7 mm (0.0787 to 0.275 in.)
*b 0 to 3 mm (0 to 0.118 in.)
*c Paint Mark


Connect the oil cooler inlet hose to the transmission oil cooler, and slide the hose clip to secure the hose.

NOTICE:
·

Make sure to slide the oil cooler inlet hose until it contacts the hose stopper of the transmission oil cooler.

·

Make sure to align the paint mark of the oil cooler inlet hose with the paint mark of the transmission oil cooler.

·

Make sure that the claws of the hose clip are within the location shown in the illustration.




Hide 32942N 3.CONNECT NO. 1 OIL COOLER OUTLET HOSE

a.
C405200C01
1.854,2.927 2.219,3.125 2.219,3.125 2.01,2.927 true 1.427,2.24 1.75,2.438 0.323,0.198 10 false *a 2.292,2.427 2.604,2.625 0.313,0.198 10 false *b 2.24,3.031 2.552,3.229 0.313,0.198 10 false *c
*a 2 to 7 mm (0.0787 to 0.275 in.)
*b 0 to 3 mm (0 to 0.118 in.)
*c Paint Mark


Connect the No. 1 oil cooler outlet hose to the transmission oil cooler, and slide the hose clip to secure the hose.

NOTICE:
·

Make sure to slide the No. 1 oil cooler outlet hose until it contacts the hose stopper of the transmission oil cooler.

·

Make sure to align the paint mark of the No. 1 oil cooler outlet hose with the paint mark of the transmission oil cooler.

·

Make sure that the claws of the hose clip are within the location shown in the illustration.




Hide 16264D 4.CONNECT NO. 2 WATER BY-PASS HOSE

a.
C407600C01
2.292,2.688 2.177,2.271 2.177,2.271 2.469,2.698 false 2.521,3.156 2.833,3.313 0.313,0.156 10 false *a 2.073,2.073 2.385,2.229 0.313,0.156 10 false *b 1.375,2.24 1.688,2.396 0.313,0.156 10 false *c
*a 2 to 7 mm (0.0787 to 0.275 in.)
*b Paint Mark (LH Side of Vehicle)
*c 120° (Claw of Hose Clip Location)


Connect the No. 2 water by-pass hose to the transmission oil cooler and slide the hose clip to secure the hose.

NOTICE:
·

Make sure to slide the No. 2 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.

·

Align the hose paint mark the position shown in the illustration.

·

Make sure that the claws of the hose clip are within the location shown in the illustration.




Hide 16261G 5.CONNECT NO. 1 WATER BY-PASS HOSE

a.

Connect the No. 1 water by-pass hose to the transmission oil cooler and slide the hose clip to secure the hose.

C405181C01
4.792,0.823 5.094,1.208 5.094,1.208 4.813,0.979 true 4.531,1.365 4.771,1.615 0.24,0.25 10 false *c 5.333,0.771 5.646,0.927 0.313,0.156 10 false *b 5.125,1.115 5.438,1.313 0.313,0.198 10 false *a
*a Paint Mark (Upper Side of Vehicle) *b 2 to 7 mm (0.0787 to 0.275 in.)
*c 120° (Claw of Hose Clip Location) - -


NOTICE:
·

Make sure to slide the No. 1 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.

·

Make sure to align the paint mark of the No. 1 water by-pass hose with the paint mark of the transmission oil cooler.

·

Make sure that the claws of the hose clip are within the location shown in the illustration.




Hide 7.INSPECT FOR CONTINUOUSLY VARIABLE TRANSAXLE FLUID LEAK