RM36D0EC _51 Engine / Hybrid System _083058 M20D-FKS ENGINE CONTROL _0401834 SFI SYSTEM C

M20D-FKS ENGINE CONTROL  SFI SYSTEM  P040318  Exhaust Gas Recirculation "A" Circuit Current Below Threshold  P040319  Exhaust Gas Recirculation "A" Circuit Current Above Threshold  P140018  Exhaust Gas Recirculation "A" Control Circuit 2 Circuit Current Below Threshold  P140019  Exhaust Gas Recirculation "A" Control Circuit 2 Circuit Current Above Threshold  


DESCRIPTION

Refer to DTC P04019C.

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>P04019C

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P040318 Exhaust Gas Recirculation "A" Circuit Current Below Threshold Open or short in EGR A circuit for 1 second or more (1 trip detection logic).
·

Open or short in EGR valve assembly circuit

·

EGR valve assembly

·

ECM


Comes on DTC stored SAE: P0489
P040319 Exhaust Gas Recirculation "A" Circuit Current Above Threshold Short in EGR A circuit for 1 second or more (1 trip detection logic).
·

Short in EGR valve assembly circuit

·

EGR valve assembly

·

ECM


Comes on DTC stored SAE: P0490
P140018 Exhaust Gas Recirculation "A" Control Circuit 2 Circuit Current Below Threshold Open or short in EGR B circuit for 1 second or more (1 trip detection logic).
·

Open or short in EGR valve assembly circuit

·

EGR valve assembly

·

ECM


Comes on DTC stored SAE: P0489
P140019 Exhaust Gas Recirculation "A" Control Circuit 2 Circuit Current Above Threshold Short in EGR B circuit for 1 second or more (1 trip detection logic).
·

Short in EGR valve assembly circuit

·

EGR valve assembly

·

ECM


Comes on DTC stored SAE: P0490

MONITOR DESCRIPTION

These DTCs are stored if an open or short in the EGR valve assembly circuit is detected.

Example:

·

If the EGA or EGB circuit terminals voltage is less than the specified value, the ECM determines that there is an open or short in the EGR valve assembly circuit, and stores a DTC P040318 or P140018.

·

If the EGA or EGB circuit terminals voltage is higher than the specified value, the ECM determines that there is a short in the EGR valve assembly circuit, and stores a DTC P040319 or P140019.


MONITOR STRATEGY

Frequency of Operation Continuous

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR



A215251E51
2.333,2.896 2.917,3.302 0.583,0.406 10 false Warming up 3.146,2.906 4.479,3.104 1.333,0.198 10 false 10 minutes or more 2.021,2.083 2.344,2.323 0.323,0.24 10 false [A] 2.531,1.781 2.792,2.063 0.26,0.281 10 false [B] 3.781,0.688 4.156,1.115 0.375,0.427 10 false [C] 4.438,3.292 4.75,3.604 0.313,0.313 10 false [D] 0.74,0.813 1.792,0.99 1.052,0.177 10 false 20 km/h or more 1.438,1.906 1.813,2.083 0.375,0.177 10 false Idling 0.656,2.229 1.823,2.469 1.167,0.24 10 false Ignition switch ON 0.865,0.271 1.917,0.448 1.052,0.177 10 false Vehicle Speed

1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON [A].

7.

Turn the GTS on.

8.

Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [B].

9.

Drive the vehicle at 20 km/h (12 mph) or more for 10 minutes or more [C].

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.


10.

Enter the following menus: Powertrain / Engine / Trouble Codes [D].

11.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



12.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

13.

Input the DTC: P040318, P040319, P140018 or P140019.

14.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system is malfunctioning.

·

If the judgment result is INCOMPLETE, perform steps [B] through [D] again.

·

[A] to [D]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.




WIRING DIAGRAM

A403739E83
0.938,4.615 1.396,4.813 0.458,0.198 10 false C27 0.938,4.792 2.479,5.135 1.542,0.344 10 false EGR Valve Assembly 5.563,4.729 6.021,4.927 0.458,0.198 10 false C71 5.573,4.906 6.031,5.104 0.458,0.198 10 false ECM 1.875,1.177 2.333,1.375 0.458,0.198 10 false EGA+ 1.875,2.073 2.333,2.271 0.458,0.198 10 false EGA- 1.865,2.854 2.323,3.052 0.458,0.198 10 false EGB+ 4.948,3.75 5.406,3.948 0.458,0.198 10 false EGB- 2.417,1.177 2.875,1.375 0.458,0.198 10 false 1 2.448,2.073 2.906,2.271 0.458,0.198 10 false 2 4.635,2.073 5.094,2.271 0.458,0.198 10 false 70 4.646,1.177 5.104,1.375 0.458,0.198 10 false 69 4.958,1.177 5.417,1.375 0.458,0.198 10 false EGA+ 4.948,2.073 5.406,2.271 0.458,0.198 10 false EGA- 4.948,2.854 5.406,3.052 0.458,0.198 10 false EGB+ 2.438,3.75 2.896,3.948 0.458,0.198 10 false 3 2.469,2.854 2.927,3.052 0.458,0.198 10 false 4 4.625,2.854 5.083,3.052 0.458,0.198 10 false 72 4.615,3.75 5.073,3.948 0.458,0.198 10 false 71 1.875,3.75 2.333,3.948 0.458,0.198 10 false EGB- 5.792,2.594 6.25,2.792 0.458,0.198 10 false IC

CAUTION / NOTICE / HINT

HINT:

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.


PROCEDURE

1.PERFORM ACTIVE TEST USING GTS (CONTROL THE EGR STEP POSITION)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.

HINT:

The A/C switch and all accessory switches should be off.



e.

Enter the following menus: Powertrain / Engine / Active Test / Control the EGR Step Position / Data List / Engine Speed, Intake Manifold Absolute Pressure and Coolant Temperature.

Powertrain > Engine > Active Test
Active Test Display
Control the EGR Step Position
Data List Display
Engine Speed
Intake Manifold Absolute Pressure
Coolant Temperature
50004 372 25 211,385,205

f.

Check the engine idling condition and Intake Manifold Absolute Pressure values in the Data List while performing the Active Test.

NOTICE:
·

Do not leave the EGR valve open for 10 seconds or more during the Active Test.

·

Be sure to return the EGR valve to step 0 when the Active Test is completed.

·

Do not open the EGR valve 30 steps or more during the Active Test.



OK:

The value of Intake Manifold Absolute Pressure and Engine Speed change in response to EGR step position.


Standard:
- Control the EGR Step Position (Active Test)
0 Steps 0 to 30 Steps
Idling condition Steady idling Idling changes from steady to rough idling or engine stalls
Intake Manifold Absolute Pressure
(Data List)
Intake Manifold Absolute Pressure value is 18 to 38 kPa(abs) (2.6 to 5.5 psi(abs))
(EGR valve is fully closed)
Intake Manifold Absolute Pressure value is at least +10 kPa (1.45 psi) higher than when EGR valve is fully closed


HINT:

During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in the EGR valve.



Result:
Proceed to
OK
NG



OK

NG

2.INSPECT EGR VALVE ASSEMBLY
2.INSPECT EGR VALVE ASSEMBLY

OK

3.CHECK HARNESS AND CONNECTOR (EGR VALVE ASSEMBLY - ECM)

NG

3.CHECK HARNESS AND CONNECTOR (EGR VALVE ASSEMBLY - ECM)
a.

Disconnect the EGR valve assembly connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C27-1 (EGA+) - C71-69 (EGA+) Always Below 1 Ω
C27-2 (EGA-) - C71-70 (EGA-) Always Below 1 Ω
C27-4 (EGB+) - C71-72 (EGB+) Always Below 1 Ω
C27-3 (EGB-) - C71-71 (EGB-) Always Below 1 Ω
C27-1 (EGA+) or C71-69 (EGA+) - Body ground and other terminals Always 10 kΩ or higher
C27-2 (EGA-) or C71-70 (EGA-) - Body ground and other terminals Always 10 kΩ or higher
C27-4 (EGB+) or C71-72 (EGB+) - Body ground and other terminals Always 10 kΩ or higher
C27-3 (EGB-) or C71-71 (EGB-) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR