RM36D0EC _59 Vehicle Exterior _083111 EXTERIOR PANELS / TRIM _0400764 REAR DOOR OUTSIDE MOULDING A

EXTERIOR PANELS / TRIM  REAR DOOR OUTSIDE MOULDING  REASSEMBLY  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.



PROCEDURE

Hide 75798B 1.INSTALL REAR DOOR REAR OUTSIDE MOULDING PAD

HINT:

When installing the rear door rear outside moulding pad, heat the rear door rear upper outside moulding LH using a heat light.


Standard:
Item Temperature
Rear Door Rear Upper Outside Moulding LH 20 to 30°C (68 to 86°F)


CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the rear door rear upper outside moulding LH excessively.


a.

When reusing the rear door rear upper outside moulding LH:

i.

Using a heat light, heat the rear door rear upper outside moulding LH surface.


ii.

Remove any remaining double-sided tape from the rear door rear upper outside moulding LH.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the rear door rear outside moulding pad with any double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean the surface of the new rear door rear upper outside moulding LH.





b.

Apply primer to rear door rear upper outside moulding LH on the installation area of the rear door rear outside moulding pad using a brush or felt.

B526234
0,0 0,0 false
V100145

Primer - -


NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the rear door rear outside moulding pad has been attached.




c.

Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.


Recommended drying time:

10 minutes or more (at 23°C (73°F))



d.

Remove the release paper of the new rear door rear outside moulding pad trying not to touch the adhesional surface.


e.

Install the rear door rear outside moulding pad in the position shown in the illustration.

B523522
2.667,2.208 2.927,2.208 2.927,2.208 2.833,1.958 true 4.979,1.188 5.229,1.188 5.229,1.188 5.063,1.021 true 2.958,2.198 3.146,2.365 0.188,0.167 10 true *a 5.292,1.156 5.458,1.323 0.167,0.167 10 true *a
*a Mark-off Line - -
V113147

Install in this Direction - -


HINT:

Make sure that the end of the rear door rear outside moulding pad is between the mark-off lines.



Hide 75768B 2.INSTALL REAR DOOR MOULDING PAD LH

HINT:

When installing the rear door moulding pad LH, heat the rear door rear upper outside moulding LH using a heat light.


Standard:
Item Temperature
Rear Door Rear Upper Outside Moulding LH 20 to 30°C (68 to 86°F)


CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the rear door rear upper outside moulding LH excessively.


a.

When reusing the rear door rear upper outside moulding LH:

i.

Using a heat light, heat the rear door rear upper outside moulding LH surface.


ii.

Remove any remaining double-sided tape from the rear door rear upper outside moulding LH.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the rear door moulding pad LH with any double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean the surface of the new rear door rear upper outside moulding LH.





b.

Apply primer to the rear door rear upper outside moulding LH on the installation area of the rear door moulding pad LH using a brush or felt.

B526232
0,0 0,0 false
V100145

Primer - -


NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the rear door moulding pad LH has been attached.




c.

Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.


Recommended drying time:

10 minutes or more (at 23°C (73°F))



d.

Remove the release paper of the new rear door moulding pad LH trying not to touch the adhesional surface.


e.

Install the rear door moulding pad LH in the position shown in the illustration.

B523521
1.458,0.885 1.542,0.635 1.542,0.635 1.625,0.885 true 3.521,1.854 3.875,1.969 3.875,1.969 3.854,2.354 true 1.458,0.438 1.677,0.594 0.219,0.156 10 true *a 3.917,1.844 4.083,2.021 0.167,0.177 10 true *a
*a Mark-off Line - -
V113147

Install in this Direction - -


HINT:

Make sure that the ends of the rear door moulding pad LH are between the mark-off lines.



Hide 75744 3.INSTALL REAR DOOR REAR UPPER OUTSIDE MOULDING LH (for Type B)

a.

Attach the claw and install the rear door rear upper outside moulding LH.

B571332
0,0 0,0 false
V113147

Install in this Direction - -



b.

Install the 2 screws.


Hide 75392B 4.INSTALL NO. 1 OUTSIDE MOULDING RETAINER

a.

for Type A:

i.
B569555

Install the No. 1 outside moulding retainer.



b.

for Type B:

i.
B571330

Install the No. 1 outside moulding retainer.



Hide 75797C 5.INSTALL REAR DOOR UPPER OUTSIDE MOULDING PAD

HINT:

When installing the rear door upper outside moulding pad, heat the rear door lower outside moulding LH using a heat light.


Standard:
Item Temperature
Rear Door Lower Outside Moulding LH 20 to 30°C (68 to 86°F)


CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the rear door lower outside moulding LH excessively.


a.

When reusing the rear door lower outside moulding LH:

i.

Using a heat light, heat the rear door lower outside moulding LH surface.


ii.

Remove any remaining double-sided tape from the rear door lower outside moulding LH.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the rear door upper outside moulding pad with any double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean the surface of the new rear door lower outside moulding LH.





b.

for Type A:

i.

Apply primer to rear door lower outside moulding LH on the installation area of the rear door upper outside moulding pad using a brush or felt.

B523512
0,0 0,0 false
V100145

Primer - -


NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the rear door upper outside moulding pad has been attached.





c.

for Type B:

i.

Apply primer to rear door lower outside moulding LH on the installation area of the rear door upper outside moulding pad using a brush or felt.

B571333
0,0 0,0 false
V100145

Primer - -


NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the rear door upper outside moulding pad has been attached.





d.

Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.


Recommended drying time:

10 minutes or more (at 23°C (73°F))



e.

Remove the release paper of the new rear door upper outside moulding pad trying not to touch the adhesional surface.


f.

for Type A:

i.

Install the rear door upper outside moulding pad in the position shown in the illustration.

B523513
6.281,1.906 6.365,1.677 6.365,1.677 6.438,1.906 true 0.979,2.26 1.26,1.969 1.26,1.969 1.552,2.24 true 1.167,1.792 1.375,1.99 0.208,0.198 10 false *a 6.292,1.479 6.5,1.677 0.208,0.198 10 false *a
*a Mark-off Line - -
V113147

Install in this Direction - -


HINT:

Make sure that the ends of the rear door upper outside moulding pad are between the mark-off lines.




g.

for Type B:

i.

Install the rear door upper outside moulding pad in the position shown in the illustration.

B571334
1,2.198 1.25,1.948 1.25,1.948 1.531,2.198 true 6.271,1.823 6.365,1.688 6.365,1.688 6.438,1.844 true 1.208,1.75 1.521,1.948 0.313,0.198 10 false *a 6.313,1.479 6.625,1.677 0.313,0.198 10 false *a
*a Mark-off Line - -
V113147

Install in this Direction - -


HINT:

Make sure that the ends of the rear door upper outside moulding pad are between the mark-off lines.