RM36D0EC _54 Brake _083078 BRAKE SYSTEM (OTHER) _0417282 VACUUM PUMP(for M20D-FKS) A

BRAKE SYSTEM (OTHER)  VACUUM PUMP(for M20D-FKS)  REMOVAL  


CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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HINT:

Refer to the following illustration and check which type is installed to the vehicle.

C449630C01
2.167,3.25 2,3.25 2,3.25 1.479,1.594 true 0.25,0.427 0.625,0.667 0.375,0.24 12 false *A 3.667,0.427 4.042,0.667 0.375,0.24 12 false *B 2.219,3.167 2.531,3.365 0.313,0.198 10 false *a
*A for BOSCH Made *B except BOSCH Made
*a Mark - -



PROCEDURE

Hide 44777 1.DISCONNECT NO. 1 VACUUM HOSE CONNECTOR

a.
C408222C01
2.302,4.073 2.385,4.073 2.385,4.073 2.594,3.646 true 2.281,2.948 2.365,2.948 2.365,2.948 2.563,3.365 true 2.135,3.979 2.448,4.135 0.313,0.156 10 false *a 2.104,2.854 2.417,3.01 0.313,0.156 10 false *a
*a Retainer
V100135

Pinch
V113148

Pull off


Pinch the retainer of the No. 1 vacuum hose connector, and then pull the No. 1 vacuum hose connector off of the vacuum pump assembly.

NOTICE:

Be sure to disconnect the No. 1 vacuum hose connector by hand.



Hide 82121 2.SEPARATE ENGINE WIRE

a.
C408213

Disconnect the connector and disengage the clamp.


b.

Remove the bolt, 2 nuts and separate the engine wire.


c.
C408214

Disconnect the 3 connectors and disengage the clamp.



e.
C408216

Disconnect the 6 connectors and disengage the 2 clamps.


f.
C399516

Disconnect the 4 connectors.


g.

Disengage the clamp to separate the engine wire.


h.

Remove the 3 bolts and separate the engine wire.


Hide 29300 3.REMOVE VACUUM PUMP ASSEMBLY

a.

Move aside the engine wire.

NOTICE:

Do not apply excessive force to the engine wire.



b.
C420319

Using an 8 mm socket wrench, remove the 3 bolts and vacuum pump assembly from the engine assembly.


c.
C420320

Remove the No. 1 vacuum pump O-ring from the vacuum pump assembly.